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Schmalz Jumbo Ergo User Manual

Schmalz Jumbo Ergo
57 pages
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www.schmalz.com
Innovative Vacuum for Automation
EN
Operating Instructions
Vacuum Tube Lifter Jumbo Ergo/Sprint
30.30.01.00173/04 | 03.2018

Table of Contents

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Schmalz Jumbo Ergo Specifications

General IconGeneral
BrandSchmalz
ModelJumbo Ergo
CategoryLifting Systems
LanguageEnglish

Summary

Safety Instructions

1.1 Classification of safety instructions

Defines warning levels: Danger, Warning, Caution, and Attention, with their implications.

1.5 Intended use

Defines the specific applications and limitations for the vacuum tube lifter.

1.2 Warnings

Explains the meaning and visual representation of various warning symbols used.

1.6 Installation location/workplace requirements

Details requirements for the installation site and workplace.

1.3 Mandatory symbols

Details the symbols indicating required safety actions or equipment.

1.7 Definition of the danger zone

Defines the hazardous area around the vacuum tube lifter.

1.4 General safety instructions

Outlines fundamental safety rules for operating the vacuum tube lifter.

Product Description

2.1 Components of the vacuum tube lifter Jumbo

Identifies and describes the primary physical components of the vacuum tube lifter system.

2.7 Vacuum generation

Introduces the different variants of vacuum generators, both electrical and pneumatic.

2.8 Load-bearing devices/suction pads

Lists various suction pads and their specific applications for handling different workpieces.

2.7.1 Vacuum generator

Details the function and various types of vacuum generators used.

Technical Data

3.1 Lift capacities

Provides a table detailing the lift capacities for various Jumbo models and configurations.

Installation

5.1 Connecting the vacuum tube lifter Jumbo

Provides step-by-step instructions for the initial connection of the vacuum tube lifter.

5.2 Installing the vacuum generator

Details the process for installing the vacuum generator unit onto the system.

Operation

6.1 General safety instructions regarding operation

Outlines crucial safety guidelines specifically for operating the vacuum tube lifter.

6.5 Lifting loads

Provides instructions and critical safety precautions for lifting various loads.

6.7.2 Jumbo Sprint

Specific instructions for lowering and setting down loads with the Jumbo Sprint.

6.2 What to do in an emergency

Provides a step-by-step guide on emergency procedures and responses.

6.5.1 Jumbo Ergo

Specific instructions and procedures for lifting loads using the Jumbo Ergo model.

6.7 Lowering and setting down loads

Provides instructions for safely lowering and setting down loads.

6.5.2 Jumbo Sprint

Specific instructions and procedures for lifting loads using the Jumbo Sprint model.

6.7.1 Jumbo Ergo

Specific instructions for lowering and setting down loads with the Jumbo Ergo.

Troubleshooting

If the load cannot be lifted

Addresses common issues preventing load lifting and their solutions.

Required vacuum not attained

Troubleshoots problems related to not achieving the necessary vacuum level.

Maintenance

9.1 General notes

Provides general guidelines, safety precautions, and prerequisites for performing maintenance.

9.3 Service table

Presents a comprehensive schedule for regular maintenance tasks and checks.

9.2 Checking safety features

Details the procedure for checking critical safety features like the non-return valve.

Decommissioning and Disposal

10.1 Decommissioning

Provides step-by-step instructions for safely decommissioning the vacuum tube lifter.

10.2 Disposal

Guides on the proper procedures for disposing of the vacuum tube lifter and its components.

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