Scotchman DO-150-24M

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MODEL

DO-150/240-24M

IRONWORKER

SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844

VERSION 5 - SEPTEMBER 2021

Main Page

Table of Contents4
Introduction7
Safety Precautions7
Warranty8
Machine Decals9
Installation and Set up11
Physical Dimensions11
Machine Moving Procedures13
Physical Inspection15
Electrical Requirements16
A Control Panel Functions19
Machine Start up21
Machine Stroke Inspection and Adjustment23
A Punch & Tool Station24
B Notch and Shear Station25
Maintenance27
Lubrication27
Scheduled Maintenance29
Machine Operation31
Punch Operation31
Bar Shear Operation37
A Shear Arm Adjustment39
B Shear Blade Adjustment41
Rectangle Notcher Operation43
A Rectangle Notcher Blade Adj. or Replacement43
Optional Tools45
X 6 Angle Shear46
A 6 X 6 Angle Shear Installation46
B 6 X 6 Angle Shear Operation46
C 6" A.S. Miter Attachment Assembly48
Rod Shear49
A Rod Shear Installation50
B Rod Shear Operation50
X 6 90° V - Notcher51
A 6 X 6 90° V - Notcher Installation51
B 6 X 6 90° V - Notcher Operation51
C Blade Replacement53
24 Inch Brakes53
A Brake Installation53
B Brake Operation54
Open End Brake57
A Open End Brake Installation57
B Open End Brake Operation57
Channel Shear59
A Channel Shear Installation59
B Channel Shear Operation59
Pipe Notcher63
A Pipe Notcher Installation63
B Pipe Notcher Operation63
C Pipe Notcher Capacities64
Picket Fence Tool65
A Picket Fence Tool Installation65
B Picket Fence Tool Operation65
Square Tube Shear67
A Square Tube Shear Installation67
B Square Tube Shear Operation67
Optional die Holders & Punch Retaining Nuts69
A Offset die Holder for Flange Punching69
B 2-1/2 X 3 Inch die Holders69
C 6 X 6 die Holder69
D #45 Punch Retaining Nut71
E Heavy Duty Split-Ring Retaining Nut71
Inch Back Gauge73
Urethane Stripper75
A Installing the Urethane Stripper, Punch & die75
B Changing the Urethane Springs77
Trouble Shooting Guide79
Electrical Troubleshooting: Punch/Tool Station79
A Electrical Trouble Shooting: Shear/Notcher Station80
B Limit Switch Inspection Procedure: Punch/Tool Station82
C Limit Switch Inspection Procedure: Shear/Notcher Station82
Control Valve Inspection84
Hydraulics84
Hydraulic Cylinder Seal Replacement85
Parts List87
Shear Arm Assembly87
A Drive Beam Ass'y & Cylinder89
Punch Assembly91
A Punch Straps, Punch Ram and Guide91
B die Holder, die Spacer & Punch Table93
Stripper Assembly95
Upper Arm Assembly & Punch Cylinder97
Upper Stroke Control Assembly99
A Shear & Notcher Stroke101
Hold down Assembly103
Slug Buckets, Fan & E-Stop105
Sheet Metal Parts & Hardware107
Power Unit109
Electrical Unit111
Notcher Assembly113
Optional die Holders115
Electrical Schematics117
Hydraulic Schematics121

Scotchman DO-150-24M - Page 2

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