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Scotchman 6509-24FF User Manual

Scotchman 6509-24FF
161 pages
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Page 1
MODEL
6509-24FF
IRONWORKER
PRINTED AUGUST 2014

Table of Contents

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Scotchman 6509-24FF Specifications

General IconGeneral
BrandScotchman
Model6509-24FF
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction

Safety Precautions

Warranty

Details the terms and conditions of the manufacturer's warranty for the ironworker.

Warning Labels

Installation and Setup

Physical Dimensions

Lists the physical measurements of the ironworker in inches and centimeters.

Machine Moving Procedures

Provides instructions and safety warnings for moving the ironworker machine.

Physical Inspections

Details the items to check during physical inspections after locating the machine.

Electrical Requirements

Specifies the electrical power and connection requirements for the ironworker.

Machine Start-Up

Step-by-step guide for powering on and starting the ironworker machine safely.

Machine Stroke Inspection and Adjustment

Procedure for checking and adjusting the machine's stroke for proper operation.

Maintenance

Lubrication

Instructions for applying oil to blades, punches, and dies for efficient operation.

Routine Lubrication

Daily and weekly greasing schedule for main pins, punch ram, and other fittings.

Scheduled Maintenance

Key items for a scheduled maintenance program, including checks every 500 hours or six months.

Machine Operation

Punch Operation

Detailed steps and safety guidelines for performing punching operations on the ironworker.

Stripper Adjustment

Procedure for adjusting the stripper to ensure proper alignment with the material.

Bar Shear Operation

Basic steps and considerations for operating the bar shear section of the machine.

Shear Arm Adjustment

Instructions for adjusting the shear arm assembly for optimal performance.

Bar Shear Blade Adjustment Procedure

Procedure for adjusting the bar shear blades for correct alignment and clearance.

Optional Tool Operation

6 X 6 Angle Shear

Details on installing and operating the 6x6 angle shear, including capacities and blade.

Rod Shear

Instructions for installing and operating the rod shear, including cavity selection and adjustments.

6 X 6 Ninety Degree Notcher

Guidance on installing, operating, and replacing blades for the 6x6 notcher.

Rectangle Notcher

Steps for installing and operating the rectangle notcher, including stroke setting.

12 and 24 Inch Brakes

Information on installing and operating 12 and 24-inch brakes, including tonnage charts.

Angle Iron Brake

Details on installing and operating the angle iron brake for forming box frames.

Channel Shear

Instructions for installing and operating the channel shear, including blade adjustment and lubrication.

Pipe Notcher

Guidance on installing, operating, and capacities of the pipe notcher for saddle cuts.

Picket Tool Installation & Operation

Instructions for installing and operating the picket tool in the punch station.

Square Tube Shear

Steps for installing and operating the square tube shear for cutting square tubing.

2-1/2" and 3" Die Inserts

Details on 2-1/2" and 3" die inserts for oversize punching applications.

Offset Die Holder for Flange Punching

Information on using the offset die holder for punching flanges on structural shapes.

6 X 6 Die Holder

Details on the 6x6 die holder for oversize punching applications.

# 45 Punch Retaining Nut

Information on the #45 punch retaining nut used in oversize punching applications.

Heavy Duty Split Ring Retaining Nut

Instructions for using the heavy duty split-ring retaining nut for specific punching applications.

Optional Gauging Equipment

Information on optional gauging equipment for precise material positioning.

48 Inch (137 CM) Deluxe Back Gauge

Description of the 48-inch back gauge and its function as a length stop.

Urethane Stripper

Information on the urethane stripper, its benefits, and operating considerations.

Changing the Urethane Springs

Procedure for renewing urethane springs due to over-stroking or wear.

Installing the Urethane Stripper & Punch & Die

Steps for installing the urethane stripper and aligning the punch and die.

Trouble Shooting Guide

Electrical Trouble Shooting - Motor

Diagnosing and resolving issues related to the motor not running or cycling.

Limit Switch Inspection

Procedure for inspecting and testing the machine's limit switches.

Control Valve Inspection

Diagnosing and resolving issues with the control valve causing single-direction travel.

Hydraulics

Troubleshooting common hydraulic problems such as low oil level or contamination.

Cylinder Seal Replacement

Step-by-step guide for replacing the seals in the hydraulic cylinder.

6509 Ironworker Parts Lists

Shear Arm Assembly

Parts list and diagram for the shear arm assembly.

Punch Assembly

Parts list and diagram for the punch assembly.

Stripper Assembly

Parts list and diagram for the stripper assembly.

Upper Arm Assembly

Parts list and diagram for the upper arm assembly.

Upper Panel & Stroke Control

Parts list and diagram for the upper panel and stroke control components.

Hold Down Assembly

Parts list and diagram for the hold down assembly.

Cylinder Assembly

Parts list and diagram for the cylinder assembly.

Connecting Link Assembly

Parts list and diagram for the connecting link assembly.

Power Unit

Parts list and diagram for the power unit components.

Electrical Unit

Parts list and diagram for the electrical unit components.

Urethane Stripper

Parts list and diagram for the urethane stripper.

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