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SDLG
Compact Loader
LG958L
SDLG LG958L Service Manual
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Operation & Maintenance Manual
──
LG958L/LG959 Wheel Loader
9
10.
W
arning
to
avoid
noise 1
1.
W
earing
seat
belt
warning
12. W
arning of high voltage
13. No fir
e warning
14. Personal safety range
Located on both sides of en
g
ine hoo
d
.
Located on the right rear upright
column of operator cab.
Located on the right rear upright
column of operator cab.
Located on the right rear upri
ght column of operator cab.
Located on battery box.
16
18
Table of Contents
Table of Contents
3
Preface
6
Safety Information
8
Chapter I Safety
9
Safety Label Positions and the Contents
9
Safety Label and Its Position
9
The Contents of Safety Label（Domestic Type
10
The Contents of Safety Label (Export Type)
15
Safety Rules
21
Safety Devices
21
Protective Items
22
Unauthorized Modification
22
Safety Operation
23
Be Familiar with Machine
23
When Leaving Operator's Seat
23
Mounting and Dismounting
24
Fire Prevention
24
Precautions When Operating at High Temperature
25
Road Driving
26
Prevent Crushing or Cutting Body Parts
26
Notice of Attachment
27
Starting Safely
27
Before Starting Engine
27
Safety Driving
30
Warning
30
Safety of Self and Others
30
Full Load Transportation
32
Drive at Proper Speeds
32
Ensure Good Visibility
32
Pay Attention to Blockages
33
Driving in Dangerous Conditions
33
Driving Safely on the Ramp
34
Towing
35
Safety Operation
36
Keep Good Operation Habits
36
Pay Attention to Surroundings
38
Ensure Ventilation in Close Environment
39
Don't Get Close to Dangerous Environment
39
Don't Get Close to High Voltage Wire
39
Safety Parking
40
Pay Attention to the Safety of Yourself and Others
40
Notice for Cold Area
41
Safety Examination and Repair
41
General Knowledge
41
Working in a Close Area
42
Maintenance of Frames During Jacking up
43
Working under the Machine
43
Working on the Machine
43
Maintenance While the Engine Is Working
44
Do Not Let Anything Fall into the Inner Part of the Machine
44
Cleaning
44
Heavy Materials
45
Welding Repair
45
Maintenance of Coolant System
45
Examination and Repair of Hydraulic System
46
Preventing Fire
47
Air Storage Tank
48
Electric System
48
Maintenance of Storage Battery
48
Charging of Storage Battery
49
Starting to Use Voltage-Raising Method
50
Maintenance and Storage of Tires
50
Waste Materials
51
Safety Transportation
52
Assemble and Disassemble the Machine
52
Transportation on the Ground
52
Lifting
53
Chapter II Introduction
54
General View of the Machine & Components' Name
54
Geometrical Dimensions
55
Product Type and Its Meaning
57
Nameplate
57
Use Conditions
60
Circumstances Requirement
60
Features
60
Technical Performance & Parameter
61
Performance of Whole Machine
61
Principle Dimension and Weight
62
Product Standard and License
63
Chapter III Operation and Application
64
Be Familiar with Machine
64
Control Systems and Gauges
64
Introduction of Gauges & Controls
66
Run-In Period of New Machine
79
Operation and Use of Loader
80
Notices for Usage
80
Starting
81
Running
83
Stopping
85
Operations
86
Oil and Fuel Supply
92
Long-Time Storage
101
General Problems/Possible Cause/Remedies
103
Chapter Ⅳ Maintenance
108
Maintenance Guide
108
Attention to Maintenance and Inspection
108
Hanging Warning Tag
108
Fitting Preparation
108
Oil and Fuel Preparation
108
Using the Prescriptive Oil and Fuel
108
Keep the Machine Clean
108
Pay Attention to the Refrigerant Water and Oil in High Temperature
108
Check the Oil and Filters
109
Fuel Strainer
109
Oil Changing
109
Welding Guide
109
Fire Prevention
109
Sealing Part
109
Checking the Frame
109
Attention to Washing Machine
109
Checking in Raining and Snowing Circumstances
109
Dusty Circumstances
110
Avoid Using Mixed Oil
110
Detailed Rules of Maintenance
110
Detailed Rules of Using Oil, Fuel and Coolant
110
Selection of Fuel, Coolant and Lubricant
112
The Sketch of Lubricating Points
115
Detailed Rules of Electric System Maintenance
115
Maintenance Tools
115
Tightening Torque of Screw
115
Content of Maintenance
116
Every 10 Hours (Days) Service
116
Every 50 Hours (Week) Service
117
Every 250 Hours (Month) Service
117
Every 500 Hours (Season) Service
118
Every 1000 Hours (Half a Year) Service
118
Every 2000 Hours (Year) Service
119
Alteration
119
Replace the Air-Storage Tank after 3 Years of Service
119
Chapter V the Structure and Priciple of Main Components and System
120
Tranmission System
120
Hydraulic System
121
Brake System
122
Driving Brake System (Single Brake Pedal)
123
Driving Brake System (Double Brake Pedals)
123
Emergency and Parking Brake System
123
Electric System
124
5
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SDLG LG958L Specifications
General
Brand
SDLG
Model
LG958L
Category
Compact Loader
Language
English
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