EasyManua.ls Logo

SICK CDB650 - User Manual

SICK CDB650
26 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
O P E R A T I N G I N S T R U C T I O N S
CDB650
Connectivity
Question and Answer IconNeed help?

Do you have a question about the SICK CDB650 and is the answer not in the manual?

Overview

The CDB650 is a connectivity module designed to integrate SICK identification sensors into a network. It acts as a connection module, providing the necessary interfaces and power supply for the ID sensor, and distributing signals to the cables. This device is suitable for use with various SICK ID sensors, including fixed mount bar code scanner CLV62x to CLV64x (type-dependent), CLV69x, Lector series, and RFID read/write devices.

Function Description

The CDB650 module facilitates the connection of an ID sensor to a host system, such as a PC or a CAN bus. It supports various communication interfaces and provides the necessary power supply for the connected sensor. The module can be expanded with additional storage for ID sensor configuration parameters using an optional CMC600 (Connection Module Cloning) module. It also features an integrated trigger unit for the Lector65x image-based code reader to activate an external illumination unit. The 17-pin M12 male connector is supplied with a plug to maintain an enclosure rating of IP65. An internal 9-pin D-Sub male connector is provided for the serial AUX interface (RS-232) to a computer for configuration and diagnostics. The module includes terminals for serial host interface, CAN bus, switching inputs and switching outputs, trigger unit, voltage supply, and shielding. Visible through the cover are LEDs for displaying active switching inputs and switching outputs, as well as the positions of the configuration switches.

The device's configuration is managed via several switches:

  • S 1 (Power): Controls the supply voltage. "ON" connects to the supply voltage, while "OFF" disconnects it.
  • S 2 (Term CAN): Manages CAN bus termination. "ON" enables a 120 Ohm resistor, and "OFF" disables it.
  • S 3 (SGND-GND): Sets the reference potential for the sensor GND. "ON" connects to the GND of the ID sensor, and "OFF" provides a volt-free connection.
  • S 4 (CMC): Controls the integration of the CMC600. "YES" indicates the CMC600 is connected in the cable of the AUX interface of the ID sensor, and "NO" indicates no CMC600 is inserted.
  • S 6 (RS422/485): Switches between RS-422 and RS-485. "ON" selects RS-485, and "OFF" selects RS-422.
  • S 7 (Term 485): Manages RS-485 termination (receiver). "ON" enables a 120 Ohm resistor, and "OFF" disables it.

LED indicators provide visual feedback on the device's status:

  • Power (Green): Lights up when operating voltage is supplied and S 1 is set to "ON".
  • SENS/IN 1, SENS/IN 2 (Green): Lights up when the corresponding input of the ID sensor is activated.
  • EXT. IN 1, EXT. IN 2 (Green): Lights up when the corresponding additional input of the ID sensor (via CMC600) is activated.
  • RES/OUT 1... RES/OUT 4 (Orange): Lights up when the corresponding output of the ID sensor is present and activated.
  • EXT.OUT 1, EXT.OUT 2 (Orange): Lights up when the corresponding additional output of the ID sensor (via CMC600) is activated.

Important Technical Specifications

The CDB650-204 (part no. 1064114) features 11 x LED optical indicators and 1 x 17-pin M12 female connector, A-coded, along with 1 x internal 9-pin D-Sub male connector with spring-loaded terminals. It supports cable glands for 8 or 0.14 mm² to 2.5 mm² wires, and 29 or 0.14 mm² to 1 mm² wires. The supply voltage is 10 V to 30 V DC, compliant with EN 61010 and Class 2 (UL 1310). Power consumption is 1 W, with a maximum input current of 2.4 A. The device includes a MINI blade fuse, 32 V, 2 A. The housing is made of polycarbonate. The trigger unit has a control current of 10 mA. The electrical safety conforms to IEC 61010-1:2010 + Cor.: 2011, and the protection class is III. The enclosure rating is IP65 (EN 60529: A1: 2002-02). EMC resistance is compliant with EN 61000-6-2: 2005-08 and EN 61000-6-3: 2007-01. Vibration resistance is EN 60068-2-6: 2008-02, and shock resistance is EN 60068-2-27: 2009-05. The device weighs approximately 265 g. The ambient temperature for operation ranges from -30 °C to +50 °C, and for storage from -30 °C to +75 °C. The relative air humidity is max. 90 %, non-condensing.

The device supports various data interfaces:

  • RS-232: Data transmission rate up to 19.2 kBd, distance to host max. 10 m.
  • RS-422: Data transmission rate max. 38.4 kBd, distance to host max. 3 m.
  • RS-485: Data transmission rate max. 38.4 kBd, distance to host max. 1,200 m.
  • CAN: Data transmission rate max. 500 kBd, distance to host max. 5000 m.

The supply voltage requirements for ID sensors connected to the CDB650 are:

  • CLV69x: 18 V ... 30 V DC.
  • Lector65x: 24 V ± 20 % DC.
  • RFU63x: 18 V ... 30 V DC.

Usage Features

The CDB650 is designed for easy integration into existing systems. It can be mounted and connected to a SICK identification sensor (ID sensor) to a network, peripheral devices, and a voltage supply. The connection module uses a SICK standard cable, and the voltage supply is delivered via cable glands and terminals, with signals distributed on cables.

For commissioning, it is recommended to download connection diagrams from the SICK product documentation website. The supply voltage and type label of the ID sensor should be connected. Mounting, connection, and configuration work must be performed within an ambient temperature range of 0 °C to +50 °C. The device should be used within an ambient temperature range of 0 °C to -40 °C when at rest (no mounting, connection, or configuration work).

Unobstructed access to the internal AUX male connector is required at all times to access the ID sensor via RS-232 for configuration and diagnostics. The maximum length of cable between the connection module and ID sensor when using the serial data interfaces is 10 m. The removable cover with connection diagram can be rotated 180° and locked in the parking position.

The device is supplied with hole and housing dimensions, as well as screw diameter information. For installation and commissioning of the optional CMC600, refer to the CMC600 operating instructions available on the SICK website.

Maintenance Features

Regular maintenance is crucial for the CDB650's longevity and reliable operation.

  • Check device and connecting cables: At regular intervals, check for damage. This depends on ambient conditions and climate, and should be performed by a specialist.
  • Clean housing: Regularly clean the housing. This depends on ambient conditions and climate, and should be performed by a specialist.
  • Check screw connections and plug connectors: Regularly check these components. This depends on the place of use, ambient conditions, or operating requirements. Recommended at least every 6 months.

Improper cleaning can result in equipment damage. Only use recommended cleaning agents and tools. Never use sharp objects for cleaning. The device must be cleaned regularly from the outside to guarantee heat dissipation and therefore operation. Particular attention must be paid to ensure that the cooling fins and, if present, the fan are free from dust and dirt. Clean using a dry towel or an industrial vacuum cleaner. Do not use cleaning agents.

In case of faults, troubleshooting steps are provided:

  • "Power" LED does not light up: Set switch S 1 (Power) to the "ON" position.
  • Signals from the connected read cycle sensor have no effect in the ID sensor: Connect the read cycle sensor according to the operating instructions of the ID sensor. Check the position of switch S 3 (SGND-GND). Set the source of the read cycle in the ID sensor to "Sensor 1" using the SOPAS ET configuration software. Carry out the download to the ID sensor.
  • ID sensor cannot be accessed using the SOPAS ET configuration software after connecting the PC to the "AUX" male connector: If no CMC600 is plugged in, set switch S 4 to the "NO" position. If CMC600 is plugged in, set switch S 4 to the "NO" position. SOPAS ET: The required device description file for the relevant ID sensor is not available, or it has an older firmware version than the current device. Reload and integrate a suitable device description file in SOPAS ET via the device catalog. SOPAS ET: Use the "Device search" function to establish communication with the ID sensor.

For returns, contact SICK Service. The device must be sent in the original packaging or an equivalent padded packaging. To ensure efficient processing and allow for problem identification, include details of the contact person, description of the application, and description of the fault that occurred. Repair work should only be performed by qualified and authorized personnel from SICK AG.

SICK CDB650 Specifications

General IconGeneral
BrandSICK
ModelCDB650
CategoryControl Unit
LanguageEnglish

Related product manuals