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Siemens 3AP2-FI User Manual

Siemens 3AP2-FI
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OPERATION & MAINTENANCE
MANUAL FOR
400kV CIRCUIT BREAKER
JINDAL INDIA THERMAL POWER LIMITED
(2 x 600MW THERMAL POWER PROJECT)
DOC. No. - SIEM-JITPL.5404A-EL-3-2112 400kV Circuit Breaker Date 23.06.2011 Page 1 of 109
Project
JINDAL INDIA THERMAL POWER LIMITED
(2 x 600 MW THERMAL POWER PROJECT)
O&M
Consultant
TATA CONSULTING ENGINEERS
OPERATION & MAINTENANCE MANUAL FOR 400kV CIRCUIT BREAKER
Owner
JINDAL INDIA THERMAL POWER LIMITED
Project
2 x 600 MW THERMAL POWER PROJECT
Consultant
TATA CONSULTING ENGINEERS
Document
Type
O & M Manual
(Information Only)
Document Number
Document
Name
400kV Circuit
Breaker - Manual
SIEM-JITPL.5404A-EL-3-2112
Siemens Limited,
Aurangabad.
Copyright© Siemens Ltd 2007.
The reproduction, transmission or use of this document or its contents is not permitted without express written au-
thority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a
utility model or design, are reserved.

Table of Contents

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Siemens 3AP2-FI Specifications

General IconGeneral
BrandSiemens
Model3AP2-FI
CategoryCircuit breakers
LanguageEnglish

Summary

General Information for Circuit Breaker Operation

Introduction to Operating Instructions

These operating instructions apply to high-voltage circuit-breakers and familiarize personnel with design and function.

Safety Instructions for General Operation

During operation, parts of the circuit-breaker are live and under hazardous voltages or gas pressure.

Installation Procedures for 400kV Circuit Breaker

Safety Rules for Installation

Danger to installation personnel from hazardous voltage, SF6-gas, and falling parts during installation.

Delivery and Storage Guidelines

The circuit-breaker is supplied as a pretested modular assembly. Guidelines for packing, checking, and storage.

Cleaning Liquids, Lubricants, and Corrosion Protection Agents

Use of specific cleaning liquids, lubricants, and corrosion protection agents for maintenance and installation.

General Installation Instructions

Instructions for assembling the circuit-breaker using supplied bolts, including torque specifications.

Circuit Breaker Installation Process

Steps for installing the circuit-breaker, including requirements, assembly on pillars, and component connections.

Earthing and Connecting High-Voltage Leads

Procedures for earthing the breaker base and connecting high-voltage conductors.

Filling the Circuit-Breaker with SF6 Gas

Detailed steps for evacuating and filling the circuit-breaker with SF6 gas, including safety precautions.

Carrying Out Test Operations

Procedures for performing test operations on the circuit-breaker after installation.

Checks Before Commissioning

Essential checks to be performed before commissioning the circuit-breaker.

Maintenance Procedures for 400kV Circuit Breaker

General Inspection and Maintenance

Ensuring reliable circuit-breaker function through correct inspection and maintenance practices.

Safety Rules for Inspection and Maintenance

Safety regulations to prevent hazards to maintenance personnel during inspection and maintenance.

Maintenance Schedule Overview

Overview of work to be done in individual checks/inspections as per the maintenance schedule.

Detailed Maintenance Work Steps

Detailed descriptions of work steps to be carried out according to the maintenance schedule.

Description of the 3AP2 FI Circuit Breaker

Technical Data and Specifications

Key technical data including type, standards, operating temperatures, insulation, and electrical characteristics.

Circuit Breaker Design Overview

Description of the circuit breaker's main components and overall design.

Pole Column Structure and Components

Details on the identical design of the three pole columns and their components.

Interrupter Unit Details

Sectional view and description of the interrupter unit, its contacts, and internal mechanisms.

Arc Quenching Mechanism Explanation

Explanation of the arc quenching process during opening operations using SF6 gas.

Spring Drive Mechanism for Circuit Breaker

General presentation and description of the spring drive mechanism for circuit breaker operation.

Function of the Spring Drive Mechanism

Detailed description of the function of the spring drive mechanism components and their operation.

Control System Components and Function

Overview of the control system, including cubicles and operating mechanism housings.

Reference Contact IK-3 System

Description of the IK-3 reference contact system, its function, and components.

Operation of the 400kV Circuit Breaker

Instructions for Circuit Breaker Operation

This section contains information on the operation of the circuit-breaker.

Closing and Opening Operations

Procedures and safety warnings for closing and opening operations of the circuit breaker.

SF6 Gas Pressure Monitoring and Management

Monitoring SF6 gas pressure, response values, and actions for low pressure.

General Lockout Conditions

Conditions that trigger a general lockout, preventing further operation due to low SF6 pressure.

Mechanical Reclosing Lockout Function

Explanation of the mechanical reclosing lockout that prevents switching back on after a closing operation.

Max. Permissible Number of Interruptions

Relationship between breaking current and the maximum permissible number of interruptions.

Procedure for Irregularities on Circuit Breaker

Recommended procedure for recognizing and assessing irregularities in circuit breaker operation.

Disposal of High-Voltage Switching Devices

Guidelines for environmentally compatible disposal of the circuit breaker and its components.

Maintenance Schedule and Procedures

General Inspection and Maintenance Guidelines

Ensuring reliable operation through correct inspection and maintenance practices.

Maintenance Services Schedule

Details on offered inspection and maintenance services based on operating wear and time intervals.

Assignment of Personnel for Maintenance

Requirements for qualified personnel to carry out inspection and maintenance services.

Maintenance Kits Information

Information on maintenance kits containing spare parts required for specific services.

Initial Date for Inspection and Maintenance

Determining the starting date for the inspection and maintenance schedule.

General Safety Rules for Maintenance

Safety regulations to prevent hazards to maintenance personnel during inspection and maintenance.

Work Procedures from Maintenance Schedule

Detailed description of work steps for checks and maintenance as per the schedule.

General Inspection Procedures

Visual checks of the circuit-breaker without dismantling, including SF6 filling and parts condition.

SF6 Gas Handling Procedures

Procedures for drawing off, evacuating, and filling the circuit-breaker with SF6 gas.

Checks of Contact System and Filters

Inspection of the contact system and replacement of filter material.

Gas Pressure Gauge and Density Monitor Testing

Procedures for checking gas pressure gauges and testing the function of density monitors.

Leak Checks on Operational Circuit Breaker

Methods for checking new connections for leaks after SF6 gas filling.

Drive Mechanism Checks and Inspections

Checks for the auxiliary switch, spring drive mechanism, trip coil, and latching blocks.

Functional Checks of Circuit Breaker Operations

Functional checks for trip circuits, lockouts, anti-pumping, and triple-pole operation features.

SF6 Gas Humidity and Air Content Measurement

Procedures for measuring SF6 gas humidity (dew point) and air content.

Anti-Corrosion Protection and Special Occurrences

Checking paintwork for damage and documenting any special occurrences since last maintenance.

Commissioning Report for Circuit Breaker 3AP

General Commissioning Information

Fields for customer, inspector, substation, feeder, circuit breaker type, and date.

Technical Data Recording

Recording serial number, rated voltage, current, pressure, and circuit diagram information.

Switching Duty Parameters

Selection of switching duties such as overhead line, generator, coupling, transformer, cable, capacitor.

Transport Damage Assessment

Checks for delivery completeness, visual damage, operating mechanism, control, and SF6 filling.

Installation Checks Before Commissioning

Verification of electrical circuits, heaters, evacuation, filter charging, and protective gas filling.

Commissioning Steps and Checks

Checking motor settings, MCBs, anti-condensation heaters, SF6 system pressure, and safety switching.

Functional Tests Based on Circuit Diagrams

Performing OPEN-CLOSE operations, checking lockouts, signals, and anti-pumping features.

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