Siemens Sinumerik 810T

User's Guide 01.93 Edition
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User Documentation
SINUMERIK 810T
Basic Version 3, Software Version 3
Operating and Programming
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Siemens Sinumerik 810T Specifications

General

Brand	Siemens
Model	Sinumerik 810T
Category	Network Hardware
Language	English

Summary

Printing History

Preliminary Remarks

Notes for the reader

Explains the documentation structure, content of Part 1 (Operating), and Part 2 (Programming).

Glossary of Terms and Abbreviations

General Notes

Product Description

Overview of the SINUMERIK 810T CNC control system for compact machine tools.

Configuration with External Machine Control Panel

Details the components of the SINUMERIK 810T with an external machine control panel.

Operation

Operating Elements of Integrated Interface

Identifies and describes the key components of the SINUMERIK 810T operator interface with an integrated control panel.

CRT Display and Softkeys

Details the CRT display layout, lines, characters, and the function of softkeys.

Address and Numerical Keypad

Details the layout and function of the address and numerical keys for data input and control.

Editing and Input Keys

Describes the functions of keys used for deleting, modifying, and inputting data and program blocks.

Selecting Operating Modes

Explains how to select different operating modes like PRESET, JOG, AUTOMATIC, and REPOS.

Feed and Rapid Traverse Override Control

Explains how to adjust programmed feedrate and rapid traverse values using override switches.

External Machine Control Panel Functions

Explains the operation and function of the Emergency Stop switch on the external machine control panel.

Operating Mode Selector Switch

Details the rotary switch for selecting operating modes like PRESET, JOG, AUTOMATIC, and REPOS.

Program Control: Stop and Start

Describes the functions of the Program Stop and Program Start keys for controlling program execution.

Switching the Control On and Off

Control Power On Procedure

Details the steps for switching on the SINUMERIK 810T control and the expected system reactions.

Control Power Off Procedure

Explains the procedure for switching off the SINUMERIK 810T control.

Operating Modes

Overview of Available Operating Modes

Lists and briefly describes the primary operating modes: AUTOMATIC, JOG, MDI, and REFPOINT.

Traverse to Reference Point Mode

Explains how to move axes to reference points to synchronize the control with the machine.

Actual Value Setting (PRESET) Mode Operation

Explains offsetting the control zero point within the machine coordinate system.

Repositioning (REPOS) Mode After Interruption

Describes how to return the tool to the point of program interruption using REPOS mode.

Selecting Modes with External Control Panel

Details selecting operating modes using the rotary mode selector switch on the external machine control panel.

Reset Behavior During Operating Mode Changes

Branching to Operating Functions via Menus

Menu Tree Navigation

Explains how to navigate through menus using softkeys and the ETC key to access functions.

Extending Menus with the ETC Key

Explains how to extend the displayed softkey menu using the ETC key for more functions.

Operating Mode Menu Trees

Menu Tree for AUTOMATIC Mode

Presents a graphical overview of functions and branches within the AUTOMATIC operating mode.

Menu Tree for JOG Mode

Presents a graphical overview of functions and branches within the JOG operating mode.

Menu Tree for MDI AUTOMATIC Mode

Presents a graphical overview of functions and branches within the MDI AUTOMATIC operating mode.

Menu Tree for REFPOINT Mode

Graphical overview of functions and branches within the REFPOINT operating mode for axis referencing.

Menu Tree for Incremental Feed Modes

Graphical overview of functions and branches within Incremental Feed modes (INC 1 to INC 10000).

Menu Tree for PRESET Mode

Graphical overview of functions and branches within the PRESET operating mode for actual value setting.

Menu Tree for REPOS Mode

Graphical overview of functions and branches within the REPOS operating mode for repositioning.

Menu Tree for GUIDING (Operator Prompting) Function

Graphical overview of functions and branches for the operator guidance (prompting) function.

Glossary of Softkey Functions

Operating Sequences

Preparation Steps for Operation

Covers initial steps before processing, including switching on and traversing to reference points.

Tools and Tool Offset Procedures

Covers tool management, input of tool offsets, geometry, and wear data.

Managing Individual and Grouped Tool Offsets

Explains how to delete or modify individual tool offsets and clear all offsets for a number.

Automatic Tool Offset Calculation

Details the process for automatic calculation and storage of tool offsets using a gauging device.

Setting Data Configuration

Explains how to set various parameters like R parameters, spindle, axial, angle of rotation, and scale modification.

Flexible Plane Selection Procedures

Details how to select or define machining planes using softkeys and channel selection.

Axis Synchronization Functionality

Explains the optional axis synchronization function, its operation, and behavior in different modes.

TRANSMIT Coordinate Transformation Function

Describes the TRANSMIT function for face milling on turning machines, using fictitious coordinate systems.

Program Input Procedures

Explains how to input part programs using the keyboard or operator guidance.

Contour Programming

Explains how to program workpiece contours using contour elements and graphics displays.

Program Correction (EDIT) Functions

Details the functions for editing part programs, including inserting, modifying, and deleting words and blocks.

Program Management Functions

Introduces functions for managing programs, including copying, deleting, renaming, and reorganizing memory.

Program Simulation

Explains how to test programs graphically using the SIMULATION function.

Data Input and Output Interfaces

Describes the universal RS232C (V.24) / 20 mA interfaces for data transfer.

Part Program Block Transfer Function

Explains the Block Transfer function for running part programs exceeding control memory capacity via external storage.

Machining Operations

Starting a Part Program

Details the procedure for starting a part program, including mode selection, program number entry, and program start key.

AUTOMATIC Mode: Current Values vs. Current Block Display

Explains how to select between CURRENT VALUES and CURRENT BLOCK displays in AUTOMATIC mode.

Influencing Program Execution: Skip Blocks

Explains how to use the SKIP BLOCK function to skip or include blocks during program execution.

Influencing Program Execution: Dry Run Feedrate

Explains using the DRY RUN FEEDRATE function to traverse at a reduced speed instead of programmed feedrate.

Modifying Values with OVERSTORE Function

Explains how to modify one or more values in the buffer memory using the OVERSTORE function.

Block Search Functionality

Explains how to use the BLOCK SEARCH function to enter a program at any specified point.

Interrupting Program Execution

Explains the methods for interrupting a running program, including operating mode changes and NC STOP.

Program Sequencing (OPS) Functionality

Describes the OPS function for automatically loading and executing programs from a diskette according to a predefined list.

Monitoring Functions Overview

General Principles of Monitoring Functions

Explains the role of permanently active monitoring functions in detecting faults and preventing damage.

Alarm Grouping and Deletion Methods

Categorizes alarms into NC and PLC groups and details methods for clearing alarms, including key assignments.

Alarm Listing and Descriptions

Alarm Descriptions for Service Visits

Lists alarms requiring a service visit, providing alarm number, text, reason, effect, remedy, and remarks.

Maintenance Information

Operating Data and Environmental Conditions

Provides operating data like humidity, air pressure, and shockproof, dustproof, waterproof ratings.

Handling Electronic Modules and ESD Precautions

Explains guidelines for handling modules, emphasizing precautions against electrostatic discharge (ESD).

Replacing the Battery

CRT Display Considerations

Cleaning the Operator Panel and Monitor

Data Interface Overview

Description of Universal Interfaces

Details the two universal RS232C (V.24) / 20 mA interfaces available for data transfer.

Setting Data for Interface Configuration

Provides a table of Setting Data (SD) numbers and bit configurations for describing and defining interface characteristics.

Peripheral Device Connection Data Assignment

Details the assignment of setting data (SD no. and bits) for connecting various peripheral devices to Interface 1 and 2.

Device Connection Details: Readers and WS 800

Provides connection data, settings, and operating notes for SINUMERIK readers (T40, T50, T60) and WS 800.

Device Connection: Siemens Programmer PG 675685 (Printer)

Provides connection data and operating conditions for Siemens Programmer PG 675/685 used as a printer interface.

Interfacing to the Machine

General Considerations for Machine Interfacing

Explains how SINUMERIK 810T operation depends on machine data and options, and how they can be modified.

Ordering Data and Available Options

Lists available options for the SINUMERIK 810T control with their order codes and provides space for configuration details.

SINUMERIK 810 T Machine Data

General Machine Data Parameters

Explains how to view and understand general machine data, emphasizing that only machine tool manufacturers should modify them.

R Parameters for Cycle Data Definition

Explains how to define R parameters as Cycle Machine Data (CMD) or Cycle Setting Data (CSD) to protect them.

Machine Data Bit Configuration

Details the structure of machine data (MD) bits, their possible statuses, and how they are preset by the manufacturer.

Defining Initial G Group Settings

Explains how to define initial settings for G groups channel-specifically and via machine data.

General SD Bits

Explains the SD bits (5000-5029) used for interface configuration, compatibility modes, and new functions.

Spindle-Specific Setting Data

Lists SD numbers and their significance for spindle speed limitation, oriented stops, and smoothing constants.

Appendix

List of Abbreviations and Mnemonics

Provides an alphabetical list of abbreviations and mnemonics used in the manual with their meanings.

Alphabetical List of Terms and Sections

An alphabetical index of terms used in the manual, cross-referenced to their corresponding section numbers.

Layout of Integrated Operator Interface

Provides a diagram illustrating the layout of the SINUMERIK 810T operator interface with an integrated machine control panel.

Layout of External Operator Interface

Provides a diagram illustrating the layout of the SINUMERIK 810T operator interface with an external machine control panel.