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SYNERGY X9.5
Simplicity SYNERGY X9.5 User Manual
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Service Manual for X9.5 and Older Models
2
Table of Contents
Default Chapter
2
Table of Contents
2
Common Issues
4
Direct Air Motor
4
Direct Air Motor will Not Run
4
Direct Air Motor Is Making a Squealing Sound
4
Full Bag Indicator (FBI)
5
Full Bag Light will Not Come "ON
5
Bag Is Full but the FBI DID Not Come "ON
5
Bag Is Not Full and the FBI Light Is on
5
General Issues
6
Why Does the Dust Cover Gap Open When the Lower Motor Is Turned "ON
6
The Vacuum Does NOT Run but the Lights in the Handle Switches Are on
6
Correct Handle Installation
6
Identifying Models by PCB Layout or Belt Idler Assembly
7
PCB Layout and Belt Idler Assembly
7
Maintenance Procedures
8
Disassembly Instructions
8
Location of Nozzle Cover Screws
8
Removing the Brush Strips
10
Agitator/Brushroll Assembly
10
Replacing the Belt
11
Belt Placement
11
Replacing the LED Light Board
12
Replacing the Spring Assist Assembly
12
Replacing the Main PC Board
13
Replacing the Clean Air Motor
14
Clean Air Motor Wiring
14
Ametek Clean Air Motor Wiring
14
Clean Air Motor Placement
14
Installing the Motor Cover
15
Removing and Replacing the Direct Air Motor
16
Replacing the Direct Air Motor Fan
18
Replacing the Rear Wheels
20
Replacing the Tilt Lock Pedal Spring
20
General Troubleshooting
21
Vacuum Has no Power
21
Handle to Body Harness Connector
21
Direct Air Motor will Not Run
23
Direct Air Motor will Not Run: no Headlights
23
Direct Air Motor will Not Run: Headlights Are on
24
Location of Winged Rocker Switch
24
Location of Micro Switch
24
Proper Position for Tools Activation Dial/Rotational Valve Handle
25
Nozzle Suction Power Is Weak
26
There Is no Suction at the Hose
26
There Is no Suction at the Nozzle
26
Excessive Vibration
27
Agitator/Brushroll Does Not Rotate
27
Agitator/Brushroll Jam Test
28
Trouble Shooting - .4 and Older Models Only
29
Full Bag Indicator (FBI) Comes on too Soon or Not at All
29
Agitator/Brushroll Jam Screw - FBI Screw Position
29
Agitator/Brushroll Jam Light Comes on too Soon or Not at All
30
Trouble Shooting - .5 and .6 Models Only
31
Direct Air Motor Starts but Shuts off in 2 or 3 Seconds
31
The Full Bag Indicator will Flash on When the Vacuum Is Shut off
31
Handle Assembly
32
Body Assembly
33
Nozzle Assembly
34
Handle Wiring
35
Main Body Wire Harness .5 and .6 Models
36
Main Body Wire Harness .4 and Older Models
37
Description of Vacuum
38
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Simplicity SYNERGY X9.5 Specifications
General
Type
Upright
Model
SYNERGY X9.5
Category
Vacuum Cleaner
Power
12 Amps
Cord Length
40 feet
Filters
HEPA
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