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Snap-On MM140SL User Manual

Snap-On MM140SL
28 pages
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MM140SL M.I.G. COMBINATION UNIT
OWNER'S MANUAL
CONGRATULATIONS!
YOU HAVE PURCHASED THE WORLDS FINEST 115
VOLT AC SINGLE PHASE MIG WELDING SYSTEM
AVAILABLE EXCLUSIVELY FROM SNAP-ON TOOLS.
THE SNAP-ON MUSCLE MIG SYSTEM MODEL#
MM140SL IS DESIGNED AND ENGINEERED BY THE
PROS FOR THE PROS. UNDER NORMAL CARE THIS
SYSTEM WILL PROVIDE YOU WITH YEARS OF UN-
SURPASSED SERVICE AND MOST IMPORTANTLY
PERFORMANCE.
FOR TECH. SERVICE, CALL TOLL-FREE 1-800-232-9353
INSTALLATION
OPERATION
MAINTENANCE
FORM WC5376 Rev. 11/98, 1/00, 8/00, 4/01
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Snap-On MM140SL Specifications

General IconGeneral
BrandSnap-On
ModelMM140SL
CategoryWelding System
LanguageEnglish

Summary

MANUFACTURER'S LIMITED WARRANTY

WARNING

ELECTRICAL SUPPLY REQUIREMENTS

INTRODUCTION

THE MIG PROCESS AS APPLIED TO THE MM140SL

Explains the MIG process using a bare consumable electrode fed through a cable and torch.

PRODUCT INFORMATION

DESCRIPTION

Details the MM140SL components, controls, and spot welding capabilities.

SPECIFICATIONS

Lists technical specifications for the MM140SL, torch, and wire types.

INSTALLATION AND SETUP

CHECK LIST

Lists included components and items required for MIG welding.

INSTALLATION

Provides instructions for setting up the welding unit and connecting cables.

SHIELDING GAS CONNECTIONS

Guides on connecting and adjusting the shielding gas cylinder and regulator.

TORCH CONNECTION

Details how to connect the MIG torch assembly to the welding unit.

FITTING AND THREADING THE ELECTRODE WIRE

Step-by-step guide for installing welding wire into the torch and feed system.

OPERATION AND WELDING PROCEDURES

OPERATION

Provides general operating instructions and recommends practicing on scrap metal.

OPERATING SEQUENCE

Outlines the steps for preparing and starting the welding process.

WIRE FEED PRESSURE ROLL ADJUSTMENT

Explains how to adjust the pressure roll for consistent wire feeding.

PROCESS SELECTION

Describes the controls and modes available on the MM140SL for different welding processes.

WELDING

Discusses selecting optimum control settings based on material thickness and joint type.

CONTINUOUS WELDING ON STEEL

Details the process for performing continuous MIG welding on steel materials.

CONTINUOUS WELDING ON ALUMINUM

Guides on performing continuous MIG welding on aluminum, noting specific requirements.

MIG SPOT WELDING ON STEEL

Explains the procedure for MIG spot welding on steel, including settings and techniques.

STITCH WELDING ON STEEL

Covers stitch welding for very light materials, specifying mode and timing adjustments.

OPERATING HINTS

COMMON OPERATING ISSUES

Tips for resolving burn back and spatter issues during welding operations.

MAINTENANCE SCHEDULE

ROUTINE MAINTENANCE

Details regular, weekly, and semi-annual maintenance tasks for welder upkeep.

TROUBLESHOOTING AND TESTING

TROUBLE SHOOTING

A guide to identify and correct common equipment malfunctions and welding faults.

EQUIPMENT MALFUNCTION

Lists possible causes and remedies for issues like no power, no response, or no wire feed.

FAULTY WELDS

Addresses causes and solutions for welding defects such as birdnesting, cold puddle, spatter, and porosity.

TESTING AND REPLACING DIODES

Provides procedures for testing and replacing silicon diodes used in the welder's circuitry.

CALIBRATION AND ACCESSORY CONNECTION

WIRE FEED CALIBRATION

Details the procedure for checking and adjusting the wire feed speed calibration.

CONNECTING THE FLEXTIG

Instructions for changing the welder from MIG to TIG operation using the FLEXTIG accessory.

CONNECTING THE MHG5-B SPOOL GUN

Steps for adapting the welder for aluminum MIG welding with the MHG5-B spool gun.

TORCH AND PARTS INFORMATION

M.I.G. TORCH LINER INSTALLATION

Step-by-step guide for removing and installing the MIG torch liner.

CONSUMABLE PARTS BREAKDOWN

A breakdown of consumable parts for the 15 Series MIG Torch, categorized by front end style.

PARTS BREAKDOWN AND OPTIONS

PARTS BREAKDOWN - 15 SERIES MIG TORCH

Detailed breakdown of parts for the MIG torch neck and quick connector groups.

OPTIONS

Lists optional accessories like the FLEXTIG and MHG5-B spool gun for expanded welding capabilities.

FLEXTIG

Details the FLEXTIG accessory for TIG welding, including its specifications and contents.

MHG5-B

Describes the MHG5-B spool gun for aluminum MIG welding and its components.

PARAMETER CHARTS AND GUIDES

PARAMETER CHARTS

Provides charts with recommended settings for MIG and TIG welding based on material and thickness.

PROPER DRIVE ROLL ORIENTATION

Illustrates the correct orientation for drive rolls based on wire size for optimal feed.

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