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Sony HCD-RV990D User Manual

Sony HCD-RV990D
120 pages
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1
Ver 1.3 2004. 09
DVD
Model Name Using Similar Mechanism NEW
Section
DVD Mechanism Type CDM74S-DVBU23
Optical Pick-up Name DBU-1
Tape Deck Model Name Using Similar Machanism HCD-RG550
Section Tape Transport Mechanism Type CWM43RR-23
SERVICE MANUAL
E Model
Australian Model
HCD-RV660D/RV990D
Amplifier section
The following measured at AC 120, 127, 220, 240 V,
50/60 Hz
Continuous RMS power output (reference)
Front speaker: 100 + 100 watts
(6 ohms at 1 kHz, 10%
THD)
Center speaker*: 40 watts (8 ohms at 1 kHz,
10% THD)
Surround speaker*: 40 + 40 watts
(6 ohms at 1 kHz, 10%
THD)
* MHC-RV990D only
Inputs
MD/VIDEO (AUDIO) IN (phono jacks):
voltage 450/250 mV,
impedance 47 kilohms
GAME (VIDEO) IN (phono jack):
1 Vp-p, 75 ohms
GAME (AUDIO) IN (phono jack):
voltage 250 mV,
impedance 47 kilohms
MIC (phone jack): sensitivity 1 mV,
impedance 10 kilohms
Outputs
MD/VIDEO (AUDIO) OUT (phono jacks):
voltage 250 mV,
impedance 1 kilohm
VIDEO OUT (phono jack):
max. output level
1 Vp-p, unbalanced, Sync
negative, load impedance
75 ohms
SPECIFICATIONS
S-VIDEO OUT (4-pin/mini-DIN jack):
Y: 1 Vp-p, unbalanced,
Sync negative,
C: 0.286 Vp-p, load
impedance 75 ohms
COMPONENT VIDEO OUT:
Y: 1 Vp-p, 75 ohms
PB, PR: 0.7 Vp-p, 75 ohms
PHONES (stereo mini jack):
accepts headphones of
8 ohms or more
Front speaker: Use only the supplied
speaker SS-RV990
Surround speaker (except for MHC-RV660D):
Use only the supplied
speaker SS-RS390
Center speaker (except for MHC-RV660D):
Use only the supplied
speaker SS-CT390
SUB WOOFER OUT: voltage 1 V,
impedance 1 kilohm
Sony Corporation
Audio Group
Published by Sony Engineering Corporation
9-961-078-04
2004I04-1
© 2004. 09
– Continued on next page –
DVD DECK RECEIVER
HCD-RV660D/RV990D are the
tuner, deck, DVD and amplifier
section in MHC-RV660D/RV990D.
(Photo: HCD-RV990D)

Table of Contents

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Sony HCD-RV990D Specifications

General IconGeneral
BrandSony
ModelHCD-RV990D
CategoryReceiver
LanguageEnglish

Summary

Service Manual Overview

Amplifier Section Specifications

Details amplifier specifications, including power output, sensitivity, and impedance for various speakers and inputs.

System Specifications

Lists technical specifications for video, audio, and speaker outputs, including formats and impedances.

Component Specifications

Disc Player Specifications

Details specifications for the disc player, including laser, frequency response, and video formats.

Tape Deck Specifications

Details specifications for the tape deck, including recording system and frequency response.

Tuner Section Specifications

Lists specifications for FM and AM tuners, covering tuning ranges and frequencies.

General Unit Specifications

Provides general specifications like power requirements, consumption, dimensions, and mass.

Important Safety and Handling Notes

General Caution

Warns about potential hazardous radiation exposure from improper control or adjustment use.

Optical Pick-Up Handling Precautions

Provides precautions for handling the optical pick-up block to prevent electrostatic breakdown and damage.

Laser Diode Emission Check Safety

Offers guidance on safely checking the laser diode emission to avoid eye hazards.

Model Identification Labels

Lists model numbers and their corresponding part numbers for identification.

General Information and Controls

Main Unit Controls Overview

Provides an alphabetical list of main unit controls and their corresponding page references.

Remote Control Functions

Offers an alphabetical guide to remote control buttons and their page references.

Remote Control Operation

Remote Control Button Descriptions

Details the functions and corresponding page references for each button on the remote control.

Disassembly Procedures

Case Removal

Details the procedure for removing the outer case of the unit, including screw locations.

Front Panel Section Removal

Describes the steps to detach the front panel section, highlighting connector disconnections and screw removals.

DVD Mechanism Block Removal

Explains how to remove the DVD mechanism block, DMB03 board, and video board, noting screw and bracket locations.

Motor (TB) Board Removal

Details the procedure for removing the Motor (TB) board, specifying screw locations and soldering points.

Diagrams and Notes

Circuit Boards Location Diagram

Shows the physical locations of all major circuit boards within the unit for reference.

Notes on Printed Wiring Boards and Schematics

Provides essential notes and conventions for interpreting printed wiring boards and schematic diagrams.

Unleaded Solder Information

Explains the characteristics and handling precautions for unleaded solder used in the product.

DVD Mechanism Diagrams

Printed Wiring Board - DVD Mechanism (1/2)

Shows the printed wiring board layout for the DVD mechanism section (side A and side B).

Schematic Diagram - DVD Mechanism (1/2)

Provides the schematic diagram for the DVD mechanism section, including waveforms.

Printed Wiring Boards - DVD Mechanism (2/2)

Shows printed wiring boards for the DVD mechanism section, including Motor (LD), Driver, Motor (TB), Sensor, and SW boards.

Schematic Diagram - DVD Mechanism (2/2)

Presents the schematic diagram for the DVD mechanism section, illustrating connections between various boards.

DMB03 Board Diagrams

Printed Wiring Board - DMB03 Section

Displays the printed wiring board layout for the DMB03 section (Side A), showing component placement.

Schematic Diagram - DMB03 Section (1/8)

Provides the schematic diagram for the DMB03 section, illustrating circuit paths and component connections.

Schematic Diagram - DMB03 Section (4/8)

Presents schematic diagrams for the DMB03 section, including waveforms and IC connections.

Main Section Diagrams

Printed Wiring Board - Main Section

Shows the printed wiring board layout for the main section, indicating component locations.

Schematic Diagram - Main Section (1/4)

Presents the first part of the schematic diagram for the main section, illustrating circuit connections.

Video Section Diagrams

Printed Wiring Board - Video Section

Shows the printed wiring board layout for the video section, indicating component placement.

Schematic Diagram - Video Section

Presents the schematic diagram for the video section, illustrating circuit connections and IC functions.

Jack Section Diagrams

Printed Wiring Board - Jack Section

Displays the printed wiring board layout for the jack section, showing component positions.

Schematic Diagram - Jack Section

Provides the schematic diagram for the jack section, detailing circuit connections for external interfaces.

Front Amplifier Section Diagrams

Printed Wiring Board - Front Amp Section

Shows the printed wiring board layout for the front amplifier section, indicating component locations.

Schematic Diagram - Front Amp Section

Presents the schematic diagram for the front amplifier section, illustrating circuit logic and IC functions.

Surround Amplifier Section Diagrams

Printed Wiring Boards - Surround Amp Section

Displays the printed wiring board layout for the surround amplifier section, indicating component placement.

Schematic Diagram - Surround Amp Section

Provides the schematic diagram for the surround amplifier section, showing circuit logic and interconnections.

Panel Section Diagrams

Printed Wiring Boards - Panel Section

Shows the printed wiring board layout for the panel section, including LED and remote board components.

Schematic Diagram - Panel Section

Presents the schematic diagram for the panel section, detailing control logic and display driver connections.

Power Supply Diagrams

Printed Wiring Board - Power Supply (1/2)

Displays the printed wiring board layout for the power supply section (part 1), showing component placement.

Schematic Diagram - Power Supply (1/2)

Provides the schematic diagram for the power supply section (part 1), illustrating power distribution and transformer connections.

Printed Wiring Board - Power Supply (2/2)

Shows the printed wiring board layout for the power supply section (part 2), indicating component placement on the Sub Trans board.

Schematic Diagram - Power Supply (2/2)

Presents the schematic diagram for the power supply section (part 2), detailing the Sub Trans board circuits.

IC Block Diagrams

IC001 SP3723BDAOPM (RF Board) Block Diagram

Block diagram and pin description for IC001, the RF Board's signal processor.

IC701 BA6956AN (DRIVER Board) Block Diagram

Block diagram for IC701, the driver board's control IC.

IC509 CXD3068Q (DMB03 Board) Block Diagram

Block diagram for IC509, the DMB03 board's servo DSP.

IC302 PCM1608Y/2K (DMB03 Board) Block Diagram

Block diagram for IC302, a DAC chip on the DMB03 board.

IC331 PCM1751DBQR (DMB03 Board) Block Diagram

Block diagram for IC331, a DAC chip on the DMB03 board.

IC903 BR24C16F-E2 (DMB03 Board) Block Diagram

Block diagram for IC903, an EEPROM chip on the DMB03 board.

IC906 SM8707GV-G-E2 (DMB03 Board) Block Diagram

Block diagram for IC906, a clock generator on the DMB03 board.

IC204 BR9040F-WE2 (DMB03 Board) Block Diagram

Block diagram for IC204, an EEPROM on the DMB03 board.

IC802 NJM2244M-TE2 (VIDEO Board) Block Diagram

Block diagram for IC802, an amplifier on the VIDEO board.

IC502 M65850P (JACK Board) Block Diagram

Block diagram for IC502, a control IC on the JACK board.

Exploded Views of Unit Sections

Main Section Exploded View

Exploded view of the main section, showing major assemblies like the Sub Trans board and main board.

Front Panel Section (1) Exploded View

Exploded view of the front panel section (part 1), detailing components like volume knob, remote, and LED boards.

Front Panel Section (3) Exploded View

Exploded view of the front panel section (part 3), detailing buttons, lenses, and front panels.

DVD Block Section Exploded View

Exploded view of the DVD block section, showing the video board, DMB03 board, and mechanism.

Main Board Section (1/2) Exploded View

Exploded view of the main board section (part 1), illustrating main boards and trans boards.

Main Board Section (2/2) Exploded View

Exploded view of the main board section (part 2), showing front amp and surround amp boards.

DVD Mechanism Deck Section (1) Exploded View

Exploded view of the DVD mechanism deck (part 1), detailing parts like motors, gears, and boards.

DVD Mechanism Deck Section (2) Exploded View

Exploded view of the DVD mechanism deck (part 2), showing chassis, pulleys, and optical pick-up unit.

Electrical Parts List

Parts List Notes

Provides important notes regarding parts list standardization, replacements, and semiconductor identification.

Semiconductor Parts

Lists semiconductor components with their part numbers, descriptions, and locations.

Capacitor Parts

Lists capacitor components with their part numbers, descriptions, and voltage/capacitance values.

Coil Parts

Lists coil components with their part numbers and descriptions.

Test Mode Procedures

GC Test Mode Operation

Details steps to enter and use the GC Test Mode for checking indicators, LEDs, and buttons.

Cold Reset Procedure

Explains how to perform a cold reset to clear all RAM data and return the set to initial conditions.

Hot Reset Procedure

Describes how to perform a hot reset, which resets the set without clearing data.

Tuner Step Change Function

Explains how to change the AM channel step between 9 kHz and 10 kHz.

VIDEO/MD Function Change

Describes how to switch between VIDEO and MD functions and change input levels.

Disc Tray Lock Function

Explains how to lock and unlock the disc tray to prevent theft of demonstration discs.

MC Test Mode Operation

Details steps for testing amplifier, tuner, and tape operations, including volume and EQ adjustments.

Aging Mode Procedure

Explains the aging mode for checking tape deck and DVD section operations and sequences.

DVD Service Mode Operations

Details sequences for DVD section aging mode and error history display.

DVD and CD Ship Mode Settings

Describes setting the DVD and CD ship mode to protect against vibration during transport.

Repeat 5 Limit Off Mode

Explains how to enable infinite repetitions for DVD playback, which is memorized until cold reset.

DVD OSD Test Mode Overview

Details how to enter and use the DVD OSD Test Mode for diagnosis and adjustment via the on-screen display.

Syscon Diagnosis Procedure

Details how to check serial interface contents and execute diagnostic checks via the remote commander.

Drive Auto Adjustment Procedure

Details the process for automatic drive adjustment, covering disc types and servo settings.

Disc Type Selection and Check

Describes how to select and automatically check the type of inserted disc (CD, DVD, Hybrid).

Servo Control Operations

Details how to control servos for focus, tracking, spindle, and sled operations.

Track/Layer Jump Function

Allows manual jumping of tracks and layers on DVD discs.

Non EEPROM Write Adjustments

Details manual adjustments for focus, tracking, gain, and EQ boost without EEPROM writing.

EEPROM Write Adjustments

Explains automatic adjustment of focus, tracking, gain, and EQ boost with EEPROM writing.

Memory Check Function

Allows checking of EEPROM data and comparison with stored values.

Disc Check Memory Function

Allows measurement of mirror time for chucked discs and writing it to EEPROM.

Error Rate Display Function

Measures and displays error rates, including PI, PO, and CR values.

Mecha Aging Procedure

Details the procedure for performing mechanism deck aging tests, including open/close tests.

Emergency History Access

Explains how to display and scroll through servo emergency history information.

Mecha Error History Access

Details how to display and scroll through mechanism deck error history.

Version Information and Adjustments

Version Information Display

Displays the ROM version and region code for the SYScon, IF con, and Front End.

Video Level Adjustment Procedure

Explains how to adjust video level using color bars, ensuring NTSC standard compliance.

Mechanical Adjustments Overview

Provides precautions and torque specifications for performing mechanical adjustments on tape mechanisms.

Electrical Adjustments

Video Section Checks

Notes that the VIDEO board generally does not require adjustment, but lists checks for signal levels.

Auto Servo Adjustment Procedure

Explains the necessity and procedure for re-adjusting the servo circuit after replacing related parts.

Optical Pick-Up Block Pass/Fail Decision

Details how to check RF signal waveform clarity and level to determine optical pick-up block status.

Video Level Check Procedure

Describes the procedure for checking the video signal level for NTSC standard compliance.

Deck Section Adjustments

Head Demagnetization and Tool Precautions

Instructs to demagnetize the record/playback head and warns against using magnetized screwdrivers.

Adjustment Procedure Guidelines

Specifies applying locking compound, using rated voltage, and order of adjustments.

Record/Playback Head Azimuth Adjustment

Details the procedure for adjusting the record/playback head azimuth for both decks.

Block Diagrams

DVD DSP Section Block Diagram

Shows the block diagram of the DVD DSP section, illustrating signal flow and component interactions.

DAC Section Block Diagram

Illustrates the block diagram of the DAC section, showing audio signal processing and output paths.

Main Section Block Diagram

Shows the main block diagram, illustrating the integration of various sections like DVD DSP, DAC, and control units.

DVD Sys Section Block Diagram

Presents the block diagram for the DVD system section, detailing power supply, control, and input/output signals.

IC Pin Descriptions

IC701 TMC57929PGF-RDP (DVD DECODER) Pin Description

Provides pin descriptions for IC701, the DVD decoder on the DMB03 board.

IC207 ZIVA5X-C1F (DVD SYSTEM PROCESSOR) Pin Description

Lists pin descriptions for IC207, the DVD system processor on the DMB03 board.

IC901 CXP973064-226R (MECHANISM CONTROL) Pin Description

Provides pin descriptions for IC901, the mechanism control IC on the DMB03 board.

IC1104 M30620MCN-A28FP (SOUND CONTROL) Pin Description

Lists pin descriptions for IC1104, the sound control IC on the MAIN board.

IC101 µPD780232GC-081-8BT (SYSTEM CONTROL) Pin Description

Provides pin descriptions for IC101, the system control and FL driver on the PANEL board.

Revision History

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