Sony HCD-FL5D User Manual

SERVICE MANUAL
Amplifier section
The following measured at AC 127, 220, 240 V,
50/60 Hz (Saudi Arabian model only)
The following measured at AC 120, 220, 240 V,
50/60 Hz (except for Saudi Arabian model)
MULTI mode
DIN power output at stereo mode (rated)
45 + 45 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker: 60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Center speaker: 60 watts
(16 ohms at 1 kHz, 10%
THD)
Rear speaker: 60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer: 100 watts
(8 ohms at 100 Hz, 10%
THD)
2.1CH mode
DIN power output at stereo mode (rated)
70 + 70 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker: 120 + 120 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer: 240 watts
(8 ohms at 100 Hz, 10%
THD)
Inputs
MD (VIDEO) IN:
(phono jacks) voltage 450 mV/250 mV,
impedance 47 kilohms
OPTICAL DIGITAL IN:
(Square optical connector jacks, rear panel)
wavelength ——
MIC: sensitivity 1 mV,
(phone jack) impedance 10 kilohms
Outputs
MD (VIDEO) OUT:
(phono jacks) voltage 250 mV
impedance 1 kilohms
VIDEO OUT: 1 Vp-p, 75 ohms
S-VIDEO OUT: Y: 1 Vp-p, 75 ohms
C: 0.286Vp-p, 75 ohms
COMPONENT OUT: Y: 1 Vp-p, 75 ohm
P
B
: 0.7 Vp-p, 75 ohms
P
R
: 0.7 Vp-p, 75 ohms
PHONES: accepts headphones of
(stereo mini jack) 8 ohms or more
FRONT L/R: Use only the supplied
speaker SS-FL7
REAR L/R: Use only the supplied
speaker SS-RS7
CENTER: Use only the supplied
speaker SS-CT7
S.WOOFER: Use only the supplied
speaker SS-WG7
DVD player section
Laser Semiconductor laser
(DVD: λ=650 nm,
CD: λ=780 nm)
Emission duration:
continuous
Frequency response DVD (PCM 48 kHz):
2 Hz – 22 kHz = (±1 dB)
CD: 2 Hz – 20 kHz =
(±1 dB)
Signal-to-noise ratio More than 90 dB
Dynamic range More than 90 dB
Video color system format
NTSC, PAL
OPTICAL DVD DIGITAL OUT
(Square optical connector jack, rear panel)
wavelength 660 nm
Tape player section
Recording system 4-track 2-channel stereo
Frequency response 50 – 13,000 Hz (±3 dB),
using Sony TYPE I
cassette
Wow and flutter ±0.15% W.Peak (IEC)
0.1% W.RMS (NAB)
±0.2% W.Peak (DIN)
DVD DECK RECEIVER
E Model
Australian Model
SPECIFICATIONS
HCD-FL5D
Ver 1.5 2004.09
9-874-140-06 Sony Corporation
2004I05-1 Audio Group
© 2004.09 Published by Sony Engineering Corporation
– Continued on next page –
HCD-FL5D is the amplifier, DVD player,
tape deck and tuner section in DHC-FL5D.
Model Name Using Similar Mechanism NEW
DVD
DVD Mechanism Type CDM53N-DVBU14
Section
Base Unit Name DVBU14
Optical Traverse Unit Name DBU-1
TAPE
Model Name Using Similar Mechanism NEW
Section
Tape Transport Mechanism Type
TCM-230AWR41CS/
230PWR41CS

Sony HCD-FL5D Specifications

General

Type	Mini Hi-Fi Component System
Power Output	100 W
Tuner	FM/AM
CD Player	Yes
USB Playback	No
Bluetooth	No
Weight	4.2 kg
Frequency Response	20 Hz - 20 kHz
Signal-to-Noise Ratio	80 dB
Speaker Impedance	6 Ohms
Functions	CD, Radio
Tuner bands	AM/FM

Summary

Service Manual Overview

System Specifications Summary

Provides a summary of DVD and Tape mechanism details.

Key Component Specifications

Details specifications for Amplifier, Inputs, Outputs, DVD, and Tape sections.

Tuner Specifications

FM/AM Tuner Details

Specifies tuning range, antenna type, and intermediate frequency for FM and AM.

General System Specifications

Covers power requirements, dimensions, mass, and supplied accessories.

Component Replacement and Repair Notes

Safety Warnings and Cautions

Playable Disc Formats

Incompatible Disc Formats

Playing MP3 Audio Tracks

Servicing Notes

General Information

Front Panel Control Locations

Lists controls alphabetically and provides their locations.

Rear Panel Connections

Describes connections for component video, video, S-video, and digital audio outputs.

Setting the Clock

Steps to adjust the hour and minute settings after activating clock set mode.

Disassembly Procedure

Disassembly Flowchart

Outlines the step-by-step process for disassembling the unit.

Top Panel Assembly Removal

Instructions for removing the top panel assembly.

Back Cover Removal

Instructions for removing the back cover.

Side Panel Removal

Instructions for removing the side panels (A and B).

Case Removal

Instructions for removing the main case.

Front Panel Assembly Removal

Instructions for removing the front panel assembly.

GC Board Removal

Instructions for removing the GC board.

Tape Mechanism Assembly Removal

Instructions for removing the tape mechanism assembly.

Belt Replacement

Details the process for replacing belts, including component identification.

SW, Head Boards Removal

Instructions for removing SW, Head (A), and Head (B) boards.

DVD Mechanism Block Disassembly

Instructions for disassembling the DVD mechanism block.

DSP Board Removal

Instructions for removing the DSP board.

DVD Mechanism Deck Disassembly

Instructions for disassembling the DVD mechanism deck (CDM53N-DVBU14).

Fitting Base, Bracket, Magnet Assy Removal

Instructions for removing the fitting base, bracket, and magnet assemblies.

Base Unit Disassembly

Instructions for disassembling the base unit (DVBU14).

Sub Tray Removal

Instructions for removing the sub tray.

Chassis, Stocker, Slider Removal

Instructions for removing the chassis, stocker, and slider sections.

Video Board Removal

Instructions for removing the VIDEO board.

Sub Trans Board Removal

Instructions for removing the SUB TRANS board.

Back Cover Section Removal

Instructions for removing the back cover section.

Trans Board Removal

Instructions for removing the TRANS board.

SP Relay Board Removal

Instructions for removing the SP RELAY board.

Assembly Procedure

Assembly Flowchart

Outlines the step-by-step process for assembling the unit.

Gear Installation

Instructions for installing gears, ensuring proper meshing and alignment.

Slider (Selection) Installation

Instructions for inserting the slider into the assembly and aligning it.

Stocker Section Installation

Instructions for installing the stocker section and hooking it to the slider.

Chassis (Mold B) Section Installation

Instructions for installing the chassis section and inserting gears.

Test Mode Procedures

Cold Reset Procedure

Explains how to clear preset data and reset the system to initial conditions.

Tuner Step Change Procedure

Details how to change AM channel steps between 9 kHz and 10 kHz.

Function Change Mode Procedure

Explains how to select between VIDEO or MD for external function input.

GC Test Mode Procedure

Covers checking software version, LEDs, keyboard, and VACS.

MC Test Mode Procedure

Details checking Amplifier, Tuner, and Tape operations. Includes volume and tuner function checks.

Mechanical Adjustments

Electrical Adjustments

Record/Playback Head Azimuth Adjustment

Procedure for adjusting the playback head azimuth for both decks.

Tape Speed Adjustment

Procedure for adjusting tape speed for Deck B, including wow and flutter values.

Rec Bias Adjustment

Procedure for adjusting recording bias in Deck B using REC memory mode.

Circuit Diagrams

RF Servo Section Block Diagram

Block diagram illustrating the RF servo section signal paths.

Tuner/Tape Deck Section Block Diagram

Block diagram of the tuner and tape deck sections.

Audio DSP Section Block Diagram

Block diagram showing the audio digital signal processor and related circuits.

Power Amp Section Block Diagram

Block diagram illustrating the power amplifier stages and speaker outputs.

Video Section Block Diagram

Block diagram of the video processing section, including outputs.

Display/Power Supply Section Block Diagram

Block diagram of the display driver and power supply circuits.

Printed Wiring Board Notes and Locations

Notes on PWB layout, schematic conventions, and circuit board locations.

Exploded Views

Case Section Exploded View

Exploded view of the main case and associated parts.

Front Panel Sections Exploded Views

Exploded views detailing the front panel assemblies.

Chassis Sections Exploded Views

Exploded views illustrating the chassis structure and components.

DVD Mechanism Deck Sections Exploded Views

Exploded views of the DVD mechanism deck components.

Base Unit Section Exploded View

Exploded view of the base unit (DVBU14) and its parts.

Tape Mechanism Deck Sections Exploded Views

Exploded views of the tape mechanism deck components.

Electrical Parts List

Blue LED Board Parts

List of components for the blue LED board.

CD Door Board Parts

List of components for the CD door board.

CD Motor Board Parts

List of components for the CD motor board.

DSP Board Parts

List of components for the DSP board.

Front Rear Amp Board Parts

List of components for the front rear amplifier board.

MC Board Parts

List of components for the MC board.

SP Relay Board Parts

List of components for the SP relay board.