Spa-Quip SP601 User Manual

Report No : TEC135
www.spa-quip.co.nz
P.O. Box 302-114, NHPC, Auckland, N.Z.
Tel: (649) 415 8622, Fax: (649) 415 8621
SP601
Installation & Service Manual
Summary
The SP601 controller can be installed and configured in a number of ways.
Information for the initial setup, troubleshooting and after sales servic
e of the product
is detailed for use by pool builders and approved service agents.
Date : March 2006
Issue : Two
Page 1 of 25 Pages
Circulation:
Peter Ranyard Steve Bloxham
Gary Dryden Craig Ashdown
Les Hughson Shane Shaw
Arjan Witberg Graeme Haley
Ken Whines Jamie Galea
©
Author
Steve Bloxham B.E.
R & D Engineer
Ltd
Approved For Circulation
Les Hughson, B.Eng
R & D Manager

Spa-Quip SP601 Specifications

General

Brand	Spa-Quip
Model	SP601
Category	Controller
Language	English

Summary

SP601 Description

Model Variations

Explains SP601 model numbers and output socket configurations.

Installation Guide

Dip Switch Settings

Details the configuration of DIP switches on the SP601 circuit board.

PCB Sockets

Explains the function and connection of the round mini-DIN connectors on the PCB.

SP601 Specifications and Outlet Loading

General Installation Instructions

Plumbing

Covers the correct pipework configuration and mounting for the heater and controller.

Electrical Installation

Details the electrical connection requirements and safety precautions for the SP601.

System Components Overview

Water Detection and Thermal Cut-out

Explains the optical water sensor and over-temperature safety device.

Temperature Sensor

Explains the two types of temperature sensors (in-heater, in-pool) and their operation.

Installing an In Pool Temperature Sensor

Step-by-step guide for fitting the in-pool temperature sensor.

Spa Power Variable Colour Light (SPVCL)

Details the features and operation of the SPVCL LED pool light.

Spa Power Single Colour Light (SPSCL)

Describes the alternative blue or white coloured lighting option.

Spa Power Variable Speed Blower (SPVSB)

Details how the SP601 controls the Spa Power Variable Speed Blower.

Circulation Pump

Explains the use, operation, and considerations for circulation pumps.

Plumbing for Circulation Pumps

Provides plumbing configurations to prevent air bubbles in the heater tube.

Ozone Systems

Covers the connection and operation of ozonator systems with the SP601.

Other Circulation Pump Tips

Offers advice on extending circulation pump life and preventing blockages.

AMP Plugs

Diagnostics and Error Codes

Error 1 (H2O) = PRIME FAILED

Troubleshooting steps for the 'PRIME FAILED' error related to water detection.

Error 3 = STUCK BUTTON

Troubleshooting steps for the 'STUCK BUTTON' error.

Error 4 = NO WATER SENSOR

Troubleshooting steps for the 'NO WATER SENSOR' error.

Other Error Codes (5-8)

Troubleshooting steps for Overtemperature, Thermal Cutout, Stuck Relay, and No Temp Data errors.

Troubleshooting Common Issues

Clock and Power Issues

Diagnosing problems with clock timekeeping and unit power-up failures.

Thermal Cutout and Leak Issues

Resolving thermal cutout tripping and unit leak problems.

Electrical and Overheating Issues

Troubleshooting RCD tripping, ground faults, and pool overheating.

Part Replacements

Heater Tube Replacement

Instructions for safely removing and installing the heater tube assembly.

Water Sensor Replacement

Steps for removing and installing the water sensor.

Circuit Board Replacement

Procedure for replacing the SP601 controller circuit board.

Frequently Asked Questions

In Element Temperature Sensor Replacement

Instructions for removing and installing the in-element temperature sensor.

Mounting and Compatibility

Guidance on mounting orientations and pool light compatibility.

Warranty Information

Identification and Spares

Unit Identification

Explains how to identify the SP601 unit and its components using serial numbers.

Part Numbers for Spares Ordering

Lists part numbers for ordering replacement components for the SP601.

Contact Details