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Spirax Sarco TVA Series User Manual

Spirax Sarco TVA Series
52 pages
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IM-P192-02 MI Issue 2 1
IM-P192-02
MI Issue 2
1920050/2
1. Safety information
2. General product
information
3. Installation
4. Commissioning
5. Maintenance
6. Spare parts
7. Fault finding
8. Settings table
© Copyright 2016
Printed in GB
TVA Flowmeter
for Saturated and Superheated Steam Service
Installation and Maintenance Instructions
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Spirax Sarco TVA Series Specifications

General IconGeneral
BrandSpirax Sarco
ModelTVA Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

Safety Information

Intended Use

Specifies the intended application and compliance with directives for the flowmeter.

Access and Working Platforms

Details requirements for safe access and working platforms for product maintenance.

Lighting Requirements

Emphasizes the need for adequate lighting during intricate work.

Pipeline Hazard Assessment

Advises consideration of pipeline contents and potential hazards.

Environmental Hazard Assessment

Highlights environmental hazards like explosion risks, oxygen deficiency, and extreme temperatures.

System Impact Assessment

Discusses evaluating system-wide effects of proposed work and avoiding system shocks.

Pressure System Safety

Stresses safe isolation, venting, and depressurization of pressure systems.

Temperature Considerations

Advises allowing temperature to normalize and considering protective clothing.

Tools and Consumables

Reminds users to ensure suitable tools and genuine parts are available.

Protective Clothing

Addresses the need for appropriate protective clothing for personnel.

Permits and Supervision

Outlines requirements for competent supervision and permit-to-work systems.

Safe Handling Procedures

Warns about risks associated with manual handling of heavy products.

Residual Hazard Awareness

Alerts to residual hazards like hot surfaces and non-self-draining products.

Frost Protection

Advises on protecting products from frost damage.

Product Disposal

Mentions recyclability and expected low ecological hazard for disposal.

Product Return Guidelines

Instructs on providing hazard information when returning products.

General Product Information

Product Description and Function

Explains the TVA flowmeter's purpose and measurement capabilities for steam.

Delivery, Handling, and Storage

Covers procedures for receiving, inspecting, and storing the equipment.

Sizes and Pipe Connection Standards

Details the available sizes and compatible flange standards for the flowmeter.

Pressure and Temperature Limits

Lists the operational pressure and temperature ranges for the flowmeter.

Technical Specifications

Provides detailed technical specifications including IP rating, power, outputs, and performance.

Electrical Connection Details

Specifies the type of electrical connections used for the flowmeter.

Materials of Construction

Lists the materials used for various components of the flowmeter.

Dimensions and Weights

Provides dimensional data and approximate weights for different flowmeter sizes.

Installation

Environmental Conditions for Installation

Discusses optimal location and environmental factors to consider for the flowmeter.

Mechanical Installation Guidelines

Covers the physical installation procedures, including orientation and mounting.

Upstream and Downstream Pipework

Specifies requirements for pipework upstream and downstream of the flowmeter.

Pipework Location and Centering

Describes how to ensure correct central placement of the flowmeter in the pipe.

Fitting the Pressure Sensor for Superheated Steam Applications

Guides on installing the pressure sensor for superheated steam measurements.

Electrical Installation Procedures

Covers wiring procedures, including loop power and sensor connections.

Power Supply Requirements

Outlines the necessary power supply specifications for the flowmeter.

Commissioning

Run Mode Operation

Describes the normal operating display and data navigation.

Run Mode Data Sequence

Illustrates the sequence of data displays in run mode.

Error Display Messages

Explains how errors are displayed and prioritized.

Commissioning Mode Access

Details how to enter and navigate the commissioning menu.

Commissioning Flow Chart

Provides a visual guide for the commissioning process.

Basic Data Settings

Covers basic data settings like dryness fraction, units, and pressure.

Meter Settings Menu

Explains options for checking serial number, zeroing, and clearing total.

Outputs Configuration Menu

Details configuration of 4-20 mA and pulsed outputs.

Pulse Output Configuration

Covers settings for pulse output configuration, source, and width.

Communications Setup

Explains communication settings like baud rate, type, and address.

Pressure Sensor Settings

Details configuration of the pressure sensor, calibration, and alarms.

Test and Diagnostics Menu

Allows testing of display, 4-20 mA, and pulse outputs.

Alarm Settings Menu

Configuration of output alarms, power alarms, and saturation alarms.

Software Version Display

Allows viewing of the software version.

Setting the Pass Code

Describes how to change the user-defined pass code.

Communication Protocols

Explains communication protocols and setup for UART, EIA 232C.

RS485 Communications

Details the setup and connection for RS485 communication.

Modbus Communications

Covers the Modbus communication protocol and frame structure.

Alarm Status Register Bit-fields

Explains the bit-fields used for alarm status reporting in Modbus.

Maintenance

Display Electronics Replacement

Provides step-by-step instructions for replacing the display electronics.

Spare Parts

Fault Finding

Display Blank Troubleshooting

Troubleshooting steps for a blank display on the flowmeter.

NO SIGNL Error Diagnosis

Diagnosing and resolving the 'NO SIGNL' error message.

POWER Out Error Diagnosis

Troubleshooting steps for the 'POWER Out' display error.

SENSR CONST Error Diagnosis

Diagnosing and resolving the 'SENSR CONST' sensor error.

HIGH FLOW Error Diagnosis

Troubleshooting steps for the 'HIGH FLOW' indication.

Constant 3.8 mA Output Error

Diagnosing and resolving constant 3.8 mA output errors.

Constant 22 mA Output Error

Troubleshooting constant 22 mA output errors.

Flow Rate Indication Mismatch

Addresses discrepancies between indicated and actual flow rates.

Incorrect Pulse Output

Troubleshooting issues with the pulse output signal.

Flowmeter Noise Issues

Investigating sources of noise and vibration from the flowmeter.

False Flow Indication

Diagnosing and correcting false flow indications.

RS232/Modbus Communication Failure

Troubleshooting communication failures with RS232/Modbus.

RS485 Version: No Power/Diodes

Troubleshooting steps when the unit shows no power or activity.

RS485 Version: No Communication (Green LED)

Diagnosing communication loss indicated by a single green LED.

RS485 Version: Communication Errors (LEDs)

Troubleshooting communication issues indicated by specific LED patterns.

Settings Table

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