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SPX FLOW
Water Pump
Universal 3 Series
SPX FLOW Universal 3 Series User Manual
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INSTRUCTION MANUAL
Universal 3 Series
ROTARY POSITIVE DISPLA
CEMENT PUMP
FORM NO.: 95-03103
REVISION: 11/20
18
READ AND U
NDERSTAND THIS MANUAL PRIOR TO OPERATING OR S
ERVICING THIS PRODUCT.
11/2018
2
Table of Contents
Default Chapter
6
Table of Contents
6
Warranty
8
Shipping Damage or Loss
8
Warranty Claim
8
Safety
9
Warnings
10
Care of Component Materials
11
Stainless Steel Corrosion
11
Alloy 88
11
Elastomer Seal Replacement Following Passivation
11
Replacement Labels
12
Introduction
13
Pump Receiving
13
Intended Use
13
Equipment Serial Number
13
Pump Shaft Location
13
Operating Parameters
14
Certifications
15
Pumps for Life™ Program
15
Qualification Guidelines for Operating Staff
16
Installation
17
Important Safety Information
17
Lifting
17
Install Pump and Drive Unit
17
Install Connections and Piping
19
Install Check Valves
20
Install Isolation Valves
20
Install Pressure Gauges
20
Install Relief Valves
21
Inlet Side Strainers and Traps
22
CIP (Clean-In-Place) Design
22
Seal Flush Connections
23
Double Mechanical Seals
23
Double O-Ring Seals
23
Check Coupling Alignment
24
Check Angular Alignment
24
Check Parallel Alignment
24
Check Belt and Chain Drive Alignment
25
Check Pump Rotation
25
Operation
26
Important Safety Information
26
Pre-Startup Checklist
26
Starting the Pump
27
Stopping the Pump
27
Maintenance
28
Important Safety Information
28
Lubrication
29
Maintenance Inspections
30
Annual Maintenance
31
Maintenance Inspection Chart
32
Cleaning
33
Fluid Head Disassembly - Cover and Rotors
34
Remove Cover
34
Remove Rotor Nuts
35
Remove Rotors
35
Single and Double Mechanical Seal
36
Remove Product-Side Rotary and Stationary Seal
36
Remove Pump Body
37
Single Mechanical Seal
38
Remove Seal Components
38
130-U3 and Smaller Pumps: Install Seal Components (Single Mechanical Seal)
40
180-U3 and Larger Pumps: Install Seal Components (Single Mechanical Seal)
43
Double Mechanical Seal
45
Remove Flush-Side Seal Components
45
130-U3 and Smaller Pumps: Install Seal Components (Double Mechanical Seal)
49
180-U3 and Larger Pumps: Install Seal Components (Double Mechanical Seal)
57
Single and Double Mechanical Seal
63
Install Pump Body
63
Install Product-Side Rotary and Stationary Seal
64
O-Ring Seal
67
Remove Product-Side Seal Components
67
Remove Pump Body
68
Remove Flush-Side Seal Components
69
Install Body Seal Components
70
Install O-Ring Seal
72
Install Pump Body
73
Install Seal O-Ring
74
Install Rotary Seal Components
74
Fluid Head Assembly - Rotors and Cover
76
Install Rotor Nuts
77
Install Cover
79
Gear Case
82
Remove Gear Case Cover
82
Remove Shaft
82
Front Bearing Assembly
85
Rear Bearing Assembly
86
Shimming
87
Install Shaft
88
Install Rear Seal Assembly
89
Install Timing Gears
89
Checking for Proper Clearance
90
Install Gear Case Cover
92
Reference Tables
93
Troubleshooting
94
Pump Dimensions
98
Universal 3 PD Pump Dimensions
98
Tru-Fit ™ Universal 3 PD Pump Dimensions
100
Pump Shaft Guards
101
Parts List
102
006, 015, 018-U3 Parts
102
030, 040-U3 Parts
106
045, 060, 130-U3 Parts
110
180, 220-U3 Parts
114
210, 320-U3 Parts
118
Universal 3 Standard Seals
122
Universal 3 Specialty Seals
125
Standard Seal Kits - 006, 015, 018, 030, 040-U3
127
Standard Seal Kits - 045, 060, 130, 180, 220-U3
128
Standard Seal Kits - 210, 320-U3
129
U3 Shaft and Bearing Assemblies
130
Special Tools for U3 Pumps
131
Tru-Fit™ Universal 3 PD Pump Parts
132
Long Term Storage
133
Universal 3 Maintenance Summary Reference Sheet
134
Universal 3 Maintenance Summary Reference Sheet - Copy for Optional Removal
135
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SPX FLOW Universal 3 Series Specifications
General
Brand
SPX FLOW
Model
Universal 3 Series
Category
Water Pump
Language
English
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