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SPX FLOW Johnson pump User Manual

SPX FLOW Johnson pump
57 pages
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KGE/EN (1711) 6.5
KGE
Orginal instructions
Read and understand this manual prior to operating or servicing this product.
INSTRUCTION MANUAL
Self-priming centrifugal pump

Table of Contents

Questions and Answers:

SPX FLOW Johnson pump Specifications

General IconGeneral
TypeCentrifugal
MaterialStainless Steel, Cast Iron
Flow RateVaries by model (e.g., 10-1000 GPM)
HeadVaries by model (e.g., up to 300 feet)
ApplicationsIndustrial, Food and Beverage
PressureVaries depending on model, up to 150 PSI

Summary

Introduction

Preface

Information provided in the operating instructions is based on the most recent data.

Safety (general)

General safety guidelines, signs on the pump, and intended audience for the manual.

Guarantee and Service

Warranty terms, copyright, and contact information for SPXFLOW service.

Manual Usage Information

Explanation of symbols used, check delivery procedures, and transport guidelines.

General Information

Application and Usage

Intended uses, inadvisable applications, and the self-priming action of KGE pumps.

Pump Identification

Understanding pump type designation and the materials used in construction.

Installation and Preparation for Start-up

General Installation and Location

General installation requirements, personnel qualifications, and site selection criteria.

Piping and Foundation

Guidelines for main piping, forces on flanges, accessories, and foundation setup.

Forces and Torques on Flanges

Maximum values for radial displacement of pump shaft ends due to forces and torques.

Alignment Pump Unit

Procedure for aligning pump and motor shafts using a ruler and calipers.

Preparations for Start-up

Essential checks and actions to perform before initial pump operation.

Drive and Engine Setup

Details on electric motors, types, connection, and combustion engines.

Direction of Rotation

Procedure for checking and correcting the pump's direction of rotation.

Start-up

Start-up Procedures and Checks

Pre-operation safety checks, temperature, noise, system pressure, and shutdown.

Pump Re-use and Scrapping

Procedures for pump re-use and safe disposal according to regulations.

Trouble Shooting

Common Pump Failures and Causes

Table of symptoms, causes, and possible failure scenarios for troubleshooting.

Maintenance

Maintenance Precautions and Daily Checks

Safety measures, daily inspections, and periodic checks for pump maintenance.

Key Maintenance Tasks

Procedures for flushing, bearings, electrical, oil chamber, seals, and impeller.

Disassembly and Assembly

General Procedures and Impeller

General advice, impeller disassembly, and assembly steps.

Impeller Disassembly

Step-by-step guide for removing the pump impeller.

Impeller Assembly

Step-by-step guide for installing the pump impeller.

Seal and Bearing Replacement

Procedures for replacing mechanical seals and ball bearings.

Disassembly of Mechanical Seal

Steps for removing the mechanical seal.

Assembly of Single Mechanical Seal

Steps for installing a single mechanical seal.

Disassembly of Ball Bearings

Steps for removing ball bearings from the bearing bracket.

Assembly of Ball Bearings

Steps for installing ball bearings onto the shaft and bracket.

Motor Replacement and Waste Handling

Motor replacement for KGEF and waste disposal guidelines.

Technical Specifications

Technical Data and Curves

Key performance specifications, data tables, and pump survey curves.

Dimensions

Pump Dimension Drawings

Dimensional data for KGE and KGEF pump configurations with various options.

Parts

Ordering and Spare Parts Information

Guidance on ordering parts and information on recommended spare parts.

KGE Parts List (Bracket 00)

Sectional drawing and parts list for KGE pumps with bearing bracket 00.

KGE Parts List (Bracket 1)

Sectional drawing and parts list for KGE pumps with bearing bracket 1.

KGEF Parts List (Bracket 1 & 2)

Sectional drawing and parts list for KGEF pumps with bearing bracket 1 and 2.

Order Form for Spare Parts

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