stertil COMBILOK - User Manual

Questions and Answers

A
audrey30Aug 5, 2025
What to do if there is no control voltage in Stertil Trucks?
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  charlesfritzAug 5, 2025
  If there is no control voltage in your Stertil Trucks appliance, try the following: * First, press the 'reset alarm' button once, as the control voltage might not be switched on yet. * Check if the emergency-push button is pressed in. If it is, unlock it in the direction of the arrow and then press the reset alarm button once. * Ensure the keyboard is functioning by checking the internal plug connection. * See if the automatic fuse has been activated. If so, reset the fuse by switching off and on the main switch. If the problem returns, alert the service department. * Finally, verify if the fuse is defective and replace fuse F1 (630 mAT), see FIG. D.
N
Nancy JacksonAug 10, 2025
What to do if there is no mains voltage in Stertil Trucks?
- L
  Lisa HuffAug 10, 2025
  If your Stertil Trucks appliance has no mains voltage, consider these steps: * Have a recognized electrician repair the fault, as the mains voltage might not be present. * Replace the defective mains fuse. * Ensure the main switch is turned on.
C
Charles PowellAug 29, 2025
How to fix external light indication not working on stertil COMBILOK Trucks?
- J
  Jonathan StricklandAug 29, 2025
  If the external light indication on your Stertil Trucks is not functioning: * Replace fuse F1 (630 mAT), see FIG. D, as the fuse may be defective. * Fit the neutral conductor, as it may not be connected.
C
Christian NovakNov 16, 2025
Why is my Stertil Trucks Combilok not locking or blocking?
- C
  Christopher BatesNov 16, 2025
  If the Combilok on your Stertil Trucks is not locking or blocking, here are some potential solutions: * Check the relevant table for issues related to no mains voltage. * Refer to the relevant table for problems with no control voltage. * Ensure the Combilok is in the stop position by pressing the 'Release vehicle' button once. * Verify the release dock is present (the green light at the symbol should be on). The dock leveler may not be in the stop position, or the door might not be closed. * Check the oil level and top it up if it's too low (refer to the inspection and maintenance chapter 3). * If the tank has been empty, there might be air in the pump. Open the by-pass valve (place handle in line with pipe) and operate internal 'long out' for 1 minute. * If the max. pressu...
A
Arthur BlackNov 22, 2025
What to do if the Stertil Trucks Combilok fails during locking?
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  Michael ChavezNov 22, 2025
  If the Combilok fails during locking on your Stertil Trucks, here’s what you can do: * If it stops during longitudinal movement, press the "reset alarm" button once to silence the alarm, then press the "release truck" button once to bring the Combilok to the starting position, and finally press the "block truck" button once to lock. If the failure repeats, contact the service department. * If it stops at the end of the longitudinal movement, it could be due to no wheel signalized during locking movement. Clean the lens of the sensor with a soft cloth. Also, check and adjust the range of the wheel sensor as described in paragraph 4.3.1. Then, follow the same procedure as above. * If the transverse movement started but not completed, the transverse guide may be jammed due to an obstac...

Summary

General Information

Manufacturers Data

Information about the product manufacturer and contact details.

Document Definition and Scope

Defines the purpose and scope of this technical manual.

Target Audience of the Manual

Identifies the intended users for this instruction manual.

Guarantee and Liability Information

Details the warranty terms and responsibilities for the product.

Environmental Considerations

Outlines environmental aspects related to the product's use.

Combilok Removal and Disposal

Provides guidance on the safe disassembly and disposal of the device.

Technical Specifications

Lists the detailed technical specifications and parameters of the Combilok.

Combilok Locking System Operation

Explains the functionality and mechanism of the vehicle locking system.

Operation

General Operation Guidelines

Provides an overview of the general principles for operating the Combilok.

Detailed Operating Procedures

Step-by-step instructions for the correct operation of the Combilok.

Inspection and Maintenance

Daily Inspection and Maintenance

Routine checks and maintenance tasks for daily user execution.

Half-Yearly Inspection and Maintenance

Semi-annual maintenance procedures to be performed by the user.

Annual Service and Maintenance

Annual service requirements performed by a qualified service department.

Assembly and Putting into Operation

General Assembly Overview

Provides a general introduction to the assembly process.

Physical Assembly Steps

Detailed instructions for the physical assembly of the Combilok.

Foundation Requirements and Layout

Specifies requirements for the mounting base and layout for installation.

Combilok Construction Details

Provides information on the construction and assembly of the device.

Hydraulic System Installation

Guides the installation and connection of the hydraulic components.

Electrical System Wiring

Details the electrical connections and power supply setup.

Initial Setup and Commissioning

Covers the initial setup, testing, and commissioning of the Combilok.

General Commissioning Procedures

Outlines the initial steps for bringing the device into operation.

Final Assembly and Finishing Steps

Details the final adjustments and completion of the assembly process.

Product Start-Up Procedure

Describes the steps for the first operational use of the Combilok.

Service

General Service Information

Provides general information and notes regarding service operations.

Troubleshooting and Fault Diagnosis

Guides users through diagnosing and resolving common faults.

Handling Power Failures

Describes procedures for operating the system during a power outage.

Adjusting Transverse Movement Reaction Time

Details how to adjust the reaction time for transverse movement.

List of Parts and Figures

List of Spare Parts

An inventory of all available spare parts for the Combilok.

Procedure for Ordering Parts

Instructions on how to order replacement parts and necessary information.

Technical Diagrams and Figures

Figure A: Combilok Assembly Diagram

Diagram illustrating the overall assembly of the Combilok.

Figure B: Cross-Head Assembly Diagram

Diagram showing the assembly of the cross-head component.

Figure C: Hydraulic Cylinders Assembly

Diagrams detailing the assembly of hydraulic cylinders 'A' and 'B'.

Figure D: Control Box Layout

Diagram illustrating the layout and components of the control box.

Figure E: Electrical Assembly Diagram

Diagram showing the assembly of electrical parts and connections.

Figure F: Hydraulic Assembly Diagram

Diagram illustrating the assembly of hydraulic components.

Figure G: Electrical Schematic Diagram

Schematic showing the electrical wiring and circuit design.

Figure H: Cable Connection Details

Diagram detailing the connections for various cables.

Figure I: Hydraulic Schematic Diagram

Schematic illustrating the hydraulic system layout and flow.

Figure J: Hydraulic Unit Assembly

Diagram showing the assembly of the hydraulic power unit.

Figure K: Foundation Layout (Right Model)

Installation instructions for the foundation of the right-hand model.

Figure L: Foundation Layout (Left Model)

Installation instructions for the foundation of the left-hand model.

Annual Inspection Checklist

stertil COMBILOK Specifications

General

Brand	stertil
Model	COMBILOK
Category	Trucks
Language	English