54 Series 4180 Powerhead
Using ZAT 4 ignition system 
tester 5910 850 4503
– Before starting the test, install a 
new spark plug in the cylinder 
and tighten it down firmly, b
3.4
: Pull the boot off the spark plug 
321
and connect it to the input 
terminal (1). Push the tester’s 
output terminal (3) onto the spark 
plug.
– Crank the engine quickly with the 
rewind starter (min. 1,000 rpm) 
and check spark in the tester’s 
window (2).
The engine may start and 
accelerate during the test.
If a spark is visible, the ignition 
system is in order. If no spark is 
visible in the window (2): 
– Check ignition system with aid of 
troubleshooting chart, b
8.4
Using ZAT 3 ignition system 
tester 5910 850 4520
– Before starting the test, install a 
new spark plug in the cylinder 
and tighten it down firmly, b
3.4
: Pull the boot off the spark plug 
VA
ZAT 3
5910 850 4520
3
2
1
and connect it to terminal (2).
: Attach the ground terminal (1) to 
the spark plug.
: Use adjusting knob (3) to set the 
spark gap to about 2 mm.
: When using the ZAT 3, hold it 
only by the handle (4) or position 
it in a safe place. Keep fingers or 
other parts of body at least 1 cm 
away from the spark window (3), 
the high voltage connection (2), 
ground connection (5) and the 
ground terminal (1).
 
High voltage – risk of 
electrocution.
– Crank the engine quickly with the 
rewind starter (min. 1,000 rpm) 
and check spark in the tester’s 
window (3).
The engine may start and 
accelerate during the test. 
If a spark is visible, the ignition 
system is in order.
If no spark is visible in the window 
(3): 
–  Check ignition system with aid of 
troubleshooting chart, 
b
8.4 
Reassemble in the reverse 
sequence.
8.3 Testing the Ignition 
System