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Stihl Cutquik TS 460 User Manual

Stihl Cutquik TS 460
80 pages
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STIHL TS 460 1
Service Manual
Cutquik TS 460
This Service Manual contains a Refer to the "Technical Information The STIHL Special Tools manual
detailed description of all repair Bulletins" for engineering changes lists all special servicing tools
work for the Cutquik TS 460. which have been introduced since currently available from STIHL.
publication of this service manual.
You should make use of the Technical information is Always use original STIHL
illustrated parts lists while carrying considered to be a supplement to replacement parts.
out repair work. They show the the parts list until publication of a Original STIHL parts can be identi-
installed position and the new edition. fied by the STIHL part number
assembly sequence of the the
STIHl
logo
assemblies. Microfilmed parts lists Service manuals and technical and the STIHL parts symbol
(
((
(
are always more up to date than information bulletins describing
printed lists! engineering changes are intended The symbol may appear alone on
exclusively for the use of STIHL small parts.
A fault on the machine may have servicing dealers and staff and
several causes. Consult the must not be passed on to third
"troubleshooting charts" when parties.
tracing faults.
STIHl
STIHlSTIHl
STIHl
Andreas Stihl
D-71336 Waiblingen

Table of Contents

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Stihl Cutquik TS 460 Specifications

General IconGeneral
Engine Type2-stroke
Idle Speed2, 800 rpm
Max. Engine Speed9, 000 rpm
Power Output3.5 kW
Ignition SystemElectronic

Summary

Specifications

Engine Specifications

Details engine displacement, bore, stroke, power, speed, and bearings.

Fuel System Specifications

Covers carburetor settings, fuel tank capacity, mixture ratio, and air filter type.

Ignition System Details

Outlines ignition system type, air gap, timing, and spark plug specifications.

Cutting Tools

Specifications for various cutting wheel types and cutting depths.

Special Accessories

Lists available accessories for users and service personnel.

Tightening Torques

Specifies torque values for various fasteners used in the assembly.

Troubleshooting Charts

Clutch and Bearing Faults

Identifies common faults and remedies for the clutch and bearing assembly.

Engine Troubleshooting

Addresses common engine faults, their causes, and corrective actions.

Ignition System Diagnostics

Provides a diagnostic flowchart for ignition system issues.

Rewind Starter Problems

Troubleshooting common issues with the starter rope and rewind spring.

Fuel System Issues

Covers carburetor flooding, poor acceleration, and engine stalling.

CUTTING WHEEL DRIVE ASSEMBLY

Bearing with Guard

Instructions for removing and installing the bearing and guard.

Checking Wheel Runout

Methods for checking the axial and radial truth of running.

V-belt and Pulley System

Procedures related to the V-belt, V-belt pulley, and clutch drum.

Clamp Mechanism

Instructions for servicing the clamp mechanism.

CLUTCH

Clutch Disassembly

Step-by-step instructions for disassembling the clutch assembly.

Clutch Assembly and Installation

Procedures for reassembling and installing the clutch.

ENGINE

Exhaust Muffler Maintenance

Procedures for removing, refitting, and cleaning the exhaust muffler.

Cylinder and Piston Procedures

Details on removing and installing the cylinder and piston.

Piston Rings

Information on inspecting and fitting piston rings.

Crankcase and Crankshaft

Procedures for crankcase and crankshaft removal and installation.

Crankcase Leakage Testing

Methods for pressure and vacuum testing the crankcase.

Replacing Oil Seals

Step-by-step guide for the replacement of oil seals.

Engine Removal and Installation

Instructions for removing and installing the entire engine unit.

Engine Housing Components

Procedures related to the engine housing and its parts.

IGNITION SYSTEM

Spark Plug

Inspect, clean, and replace the spark plug.

Ignition Module

Remove, install, and test the ignition module.

Ignition Lead and Terminal

Procedures for handling the ignition lead and spark plug terminal.

Short Circuit and Ground Wires

Routing and connecting the short circuit and ground wires.

Flywheel Maintenance

Inspect, remove, and install the flywheel.

REWIND STARTER

Routine Maintenance

General maintenance procedures for the rewind starter.

Rope Rotor Procedures

Instructions for removing the rope rotor.

Replacing the Starter Rope

Step-by-step guide for replacing the starter rope.

Replacing the Rewind Spring

Instructions for replacing the internal rewind spring.

Tensioning the Rewind Spring

Method for properly tensioning the rewind spring.

Pawl Component

Information and procedures related to the pawl.

Starter Cup Removal

Procedures for removing the starter cup.

Starter Rope Guide Bush Replacement

Guide for replacing the starter rope guide bush.

AV HANDLE SYSTEM

Handle System Repair

Instructions for repairing the AV handle system, focusing on buffer replacement.

Throttle Control

Throttle Trigger and Interlock

Procedures for removing and installing the throttle trigger and interlock.

Slide Control

Instructions for removing and installing the slide control.

Contact Springs

Details on removing and installing contact springs.

Throttle Cable

Procedures for removing and installing the throttle cable.

Handle Bar and Tube Bracket

Maintenance of the handle bar and its tube bracket.

Handle Bar AV-Molding

Procedures for the AV molding on the handle bar.

Fuel System

Air Filter Maintenance

Instructions for cleaning and replacing air filter components.

Carburetor Structure and Function

Explanation of the carburetor's design and operational principles.

Carburetor Removal and Installation

Step-by-step guide for carburetor removal and installation.

Carburetor Leakage Testing

Methods for testing the carburetor for leaks.

Carburetor Servicing

General procedures for servicing the carburetor.

Carburetor Adjustment

Instructions on how to adjust the carburetor settings.

Fuel Pickup Body

Maintenance and cleaning procedures for the fuel pickup body.

Fuel Tank Procedures

Instructions for removing and refitting the fuel tank.

Expansion Tank

Procedures and information related to the expansion tank.

Tank Vent System

Details and maintenance of the tank vent system.

Manifold Maintenance

Procedures for removing and installing the manifold.

Special Servicing Tools and Aids

Special Servicing Tools

List of required servicing tools with part numbers and applications.

Servicing Aids

List of lubricants, sealants, and cleaning agents with part numbers.

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