STIHL TS 460 2
CONTENTS
1. Specifications 3
1.1 Engine 3
1.2 Fuel System 4
1.3 Ignition System 4
1.4 Cutting Wheel 5
1.5 Special Accessories 5
1.5.1 For User 5
1.5.2 For Service 5
1.6 Tightening Torques 6
2. Troubeshooting
Charts 7
2.1 Clutch,
Bearing with Guard 7
2.2 Engine 7
2.3 Ignition System 8
2.4 Rewind Starter 9
2.5 Fuel System 10
3. Cutting Wheel Drive
Assembly 12
3.1 Bearing with Guard 12
3.2 Testing of Radial and
Axial Truth of Running 16
3.3 V-Belt 18
3.4 V-belt Pulley/
Clutch Drum 18
3.5 Clamp 19
4. Clutch 20
4.1 Disassembly 20
4.2 Assembly and
Installation 21
5. Engine 22
5.1 Removing and Refitting
Exhaust Muffler 22
5.2 Cylinder and Piston 22
5.2.1 Removal 22
5.2.2 Installation 24
5.3 Piston Rings 27
5.4 Crankcase 27
5.4.1 Removing theCrankshaft 27
5.4.2 Installing the Crankshaft 29
5.5 Leakage Testing the
Crankcase 30
5.5.1 Preparations 31
5.5.2 Pressure Test 32
5.5.3 Vacuum Test 33
5.6 Replacing the Oil Seals 34
5.7 Removing and
Installing the Engine 35
5.8 Engine Housing 38
6. Ignition System 42
6.1 Repairing Component
Parts 42
6.1.1 Spark Plug 42
6.1.2 Ignition Module 44
6.1.2.1 Ignition Timing 44
6.1.2.2 Removing and Installing 44
6.1.3 Ignition Lead/Spark Plug
Terminal 45
6.1.4 Short Circuit Wire/
Ground Wire 47
6.1.5 Flywheel 48
7. Rewind Starter 50
7.1 Routine Maintenance 50
7.2 Rope Rotor 50
7.3 Replacing the Starter
Rope 51
7.4 Replacing the Rewind
Spring 52
7.5 Tensioning the Rewind
Spring 53
7.6 Pawl 53
7.7 Starter Cup 54
7.8 Replacing the Rope
Guide Bush 54
8. AV Handle System 55
8.1 Repair 55
9. Throttle Control 56
9.1 Throttle Trigger,
Throttle Trigger Interlock 56
9.2 Slide Control 57
9.3 Contact Springs 57
9.4 Throttle Cable 57
9.5 Handle 58
9.6 Handle Tube Bracket 58
9.7 Handle Grip 59
10. Fuel System 61
10.1 Air Filter 61
10.2 Construction
and Function of the
Carburetor with
Compensator 62
10.3 Removing and Installing
the Carburetor 63
10.4 Leakage Testing the
Carburetor 65
10.5 Servicing the
Carburetor 65
10.6 Carburetor Adjustment 71
10.7 Pickup Body 72
10.8 Fuel Tank 73
10.9 Expansion Tank 75
10.10 Tank Vent 75
10.11 Manifold 77
11. Special Servicing
Tools and Aids 78
11.1 Special Servicing Tools 78
11.2 Servicing Aids 80