Stihl Cutquik TS 460 - Starter Cup Removal; Starter Rope Guide Bush Replacement

STIHL TS 460 54
7.7 Starter Cup 7.8 Replacing the Starte
r
Rope Guide Bush
Top:
Starter cup mounting nut
Bottom:
Starter cup removal
Top
Rope guide bush
Bottom:
Installing tool 0000 890 2201
Flaring the new
rope guide bush
- Remove starter cover, see 7.2.
- Use locking strip to block
pistons, see 6.1.5.
- Remove mounting nut of
starter cup.
- Remove starter cup.
The parts are assembled in
reverse order.
Note: Tighten nut to 40 Nm.
The wear on the guide bush is
accelerated by the starter rope
being pulled sideways. The wall of
the guide bush eventually wears
through and becomes loose.
- Remove the starter cover.
- Remove the rope rotor, see
7.2. Remove rope from rope
rotor and pull it out of the rope
guide bush.
- Use a suitable tool to pry the
old bush out of the starter
cover.
Installing the new rope bush:
- Place the new bush in its seat
in the starter cover.
- Insert the screw spindle of
the installing tool through the
bush from inside the housing.
- Fit the thrust sleeve and the
hexagon nut.
- Tighten down the hexagon
nut until the bush is firmly
seated.
Note: The installing tool flares the
lower end of the rope bush.
- Thread the starter rope back
onto the rope rotor and
reattach, see 7.3.
- Refit the rope rotor - see 7.2.
- Fit the starter cover.