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Sub-Zero Mega Chill

Sub-Zero Mega Chill
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C
OMPRESSOR2 ON
MED. LIQUID LEVEL
0
29.5C
R
R
A. S. C
ONTROLS
PVT. LTD.
Navi Mumbai, India 91-22-27782005 91-22-27782002 Tel: Fax: email: sales@ascontrols.com www.ascontrols.comweb:
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Sub-Zero Mega Chill Specifications

Operating Environment IconOperating Environment
operating temperature-50 C to +50 C0
storage temperature-20 C to + 70 C
operating humidityMax 80% (non-condensing)
storage humidityMax 80% (non-condensing)
Power IconPower
max continuous input voltage230 Vac
input current (closed contact)10 mA
transformer primary input230Vac, 50Hz
transformer secondary output 19Vac, 350mA
transformer secondary output 210Vac, 500mA
Digital Output (Relay) IconDigital Output (Relay)
typeSPDT
contactsC & NO (C, No, NC for compressor)
rating250 Vac, 5A(resi)
Analog Inputs IconAnalog Inputs
sensor typeJapanese NTC thermistors
specification10K @ 25 C0
resolution0.5 C0
accuracy+/- 1 C0

Summary

Accessories in Box

Introduction

Main Features

Controller manages refrigeration units with different configurations, supporting water and air condensation.

Hardware Description

Overview of the basic system components: Mega Chill User Interface, Input/Output board, and intelligent Mega Chill unit.

Hardware

Mega Chill User Interface

User-friendly board integrating controller keys, LCD display, and LED indicators for status.

InputOutput Board

The core system board where signals from probes and digital inputs are processed.

Sensors

Japanese NTC thermistors housed in waterproof IP68 metal casing for temperature sensing.

Prokey

Hardware key enabling manufacturer access to Level 2 (Factory Level Programming).

Transformer

A highly reliable toroidal transformer serves as the system's power supply source.

Dimensions

Technical drawings showing the dimensions of the Input/Output Board and Mega Chill User Interface.

Connections

Details on wiring the Chiller Interface Terminal and the Input/Output Board with diagrams.

Operations

Description - Inputs Outputs

Detailed explanation of analog inputs (probes) and digital outputs (relays) used by the system.

Mega Chill Keypad

Overview and function of the buttons on the Mega Chill controller's keypad for operation.

How to Turn OnOff the Chiller

Step-by-step guide for starting and stopping the chiller controller, including auto-start notes.

Water Pump

Details on the water pump's operation, priority, status, and blocking alarms.

Water temperature

Explanation of how water temperature regulation is managed by the CONTROL PROBE.

Set-Point and Differential

Defines set point for chiller regulation and differential for compressor restart.

Antifreeze

Describes the antifreeze procedure, its activation threshold, and how to disable it.

PUMP-DOWN

Explains the PUMP-DOWN procedure and cycle for refrigerant migration during OFF cycles.

Water Level

How the system controls water level using three sensors and activates a solenoid valve.

Programming

Programming Levels

Details the two levels of programming: User and Manufacturer (via Prokey).

USER PARAMETERS

Instructions for accessing and modifying user-level parameters using the keypad.

PARAMETERS

Explains factory parameters protected by a Prokey, requiring hardware key insertion for access.

Parameter Description & Values

Detailed table and explanation of various parameters, their settings, and units.

Technical Specifications

Analog Inputs

Specifications for sensor type, resolution, accuracy, and temperature range.

Digital Inputs

Details on maximum continuous voltage and input current for digital inputs.

Digital Output (Relay)

Specifications for relay type, contacts, rating, and fusing of digital outputs.

Operating Temperature

Operating temperature range for the User Interface and Relay Board.

Storage Temperature

Storage temperature range for the User Interface and Relay Board.

Operating Humidity

Maximum operating humidity for the device.

Storage Humidity

Maximum storage humidity for the device.

Mounting

Information on panel mounting for the User Interface and Relay Board.

I.P. Standards

IP ratings for the probe, user interface, and I/O board.

Min. Cable Section

Minimum cable section size for the screw terminal relay board.

Max. Cable Section

Maximum cable section size for the screw terminal relay board.

Fuse 1.5 A

Specification for the fuse used in the system.

Transformer

Specifications for the toroidal transformer's primary and secondary inputs/outputs.

Precautions & Care

Maintenance

Guidelines for cleaning the controller surface using a soft cloth and avoiding abrasive detergents.

WARNING

Caution regarding improper wiring causing irreparable damage and injury; use qualified personnel.

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