Sullair 1600H T4F Perkins - Recommended Maintenance Intervals; Maintenance after Initial 50 Hours of Operation; Maintenance Every 250 Hours; Maintenance Every 500 Hours

1600H T4F Perkins User Manual 7: Maintenance
02250248-733 R03
Subject to EAR, ECCN EAR99 and related export control restrictions. 63
7.4 Recommended maintenance
intervals
7.4.1 Maintenance after initial 50 hours of
operation
After the initial 50 hours of operation, a few simple main-
tenance routines can rid the system of any possible for-
eign materials, if any. Perform the following maintenance
operations to prevent unnecessary problems.
• Clean the receiver tank return line (or scavenge
tube) orifice and strainer.
• Change compressor fluid filter
• Inspect and check fan belt tension. If neces-
sary, adjust the tension to 145 ± 10 lbf (645 ±
62 N) while cold.
•Check Engine Operator’s Manual for required
engine service.
7.4.2 Maintenance every 250 hours
• Change fuel system filters.
• Inspect and check fan belt tension. If neces-
sary, adjust the tension to 145 ± 10 lbf (645 ±
62 N) while cold.
• Clean the radiator, oil cooler and aftercooler
exterior. Depending on how contaminated the
atmosphere may be, more frequent cooler and
radiator cleaning may be necessary in dusty
conditions.
• Clean the return line orifice and strainer.
• Change compressor fluid filter.
• Check the battery level and fill with water if nec-
essary.
•Check Engine Operator’s Manual for required
engine service.
7.4.3 Maintenance every 500 hours
• Change engine oil and filter.
•Check Engine Operator’s Manual for required
engine service.
7.4.4 Maintenance every 1500 hours
• Change the compressor fluid and replace the
fluid filter element.
• Replace separator element. Depending on
operating environment, replacement could by
required earlier. In this case, it will be indicated
by the controller.
• (If equipped) Replace the discharge air filter
elements.
• Concerning compressor models with running
gear and brakes:
• Depending on the compressor’s working
environment and the amount of travel it
encounters, the braking system may
require more frequent adjustment which is
left to the discretion of the end-user. See
Section 7.6.7 through Section 7.6.10.
•Check Engine Operator’s Manual for required
engine service.
SVS
Consumable Desc.
Qty
Part number
Kit inclusion
50
250 500 750
1000 1250 1500
Compressor
Air Filter - Primary 1 02250155-691
**
X
*
X
*
X
Air Filter - Secondary/Safety 1 02250155-692
******
X
Oil Filter 1 02550139-996 XXXXXXX
Separator Element 1 02250225-756 X
Fluid - Oil 6 250030-757 X
Engine
Air Filter - Primary 1 02250155-691
**
X
*
X
*
X
Air Filter - Secondary/Safety 1 02250155-692
******
X
Oil Filter 1 02250245-921 X X X
Fuel Filter - Primary 1 02250245-919 X X X
Fuel Filter - Secondary 2 02250245-920 X X X
* If equipped, replace air filter if restriction indicator shows that filter needs changed. Depending on operating environment, fil-
ter may need to be changed prior to maintenance interval.