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Sullair 4500P User Manual

Sullair 4500P
70 pages
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©
SULLAIR CORPORATION
Failure to follow the instructions
and procedures in this manual or,
misuse of this equipement will
WARRANTY NOTICE
INDUSTRIAL AIR COMPRESSOR
4500P, 5500, 7500, 4500PV,
5500V, 7500V: 45, 55 & 75 KW:60, 75 & 100 HP
PART NUMBER:
02250172-980-R00
KEEP FOR
FUTURE
REFERENCE
The information in this manual is current
as of its publication date, and applies to
compressor serial number:
200710010000
and all subsequent serial numbers.
USER MANUAL
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Sullair 4500P Specifications

General IconGeneral
BrandSullair
Model4500P
CategoryAir Compressor
LanguageEnglish

Summary

Section 1 - Safety

General Safety Precautions

General safety precautions for compressor operation and maintenance.

Personal Protective Equipment Requirements

Requirements for PPE to ensure safe operation and maintenance.

Pressure Release Procedures

Procedures for safe pressure release and hose connections.

Fire and Explosion Prevention

Safety measures to prevent fire and explosion hazards.

Moving Parts Safety Guidelines

Safety guidelines for avoiding hazards related to moving components.

Hot Surfaces and Sharp Edges Precautions

Precautions for avoiding contact with hot or sharp surfaces.

Toxic and Irritating Substances Safety

Safety information regarding toxic materials and ventilation.

Electrical Shock Hazard Prevention

Safety procedures for electrical hazards and proper installation.

Lifting and Handling Guidelines

Guidelines for safely lifting and handling the compressor unit.

Entrapment Prevention

Safety precautions to prevent entrapment within the compressor enclosure.

Section 2 - Description

Introduction to Compressor Package

Overview of the Sullair compressor unit package and optional components.

Compressor Component Description

Description of main components for air-cooled and water-cooled models.

Cooling and Lubrication System Function

Explanation of how the cooling and lubrication system functions.

Compressor Discharge System Function

Description of the air/fluid mixture separation and return process.

Control System Functional Description

Explanation of the control system and its operational modes.

Air Inlet System Functional Description

Description of the air intake system, including filter and valve.

WS Controller and Keypad

Details on the WS Controller keypad functions for compressor control.

LCD Display Information

Explanation of the compressor's LCD display information and navigation.

LED Indicator Lights Function

Description of the function of the machine's LED indicator lights.

Variable Speed Drive (VSD) Components

Overview of the VSD components and their role in the system.

VSD Control System Function

Explanation of the VSD control system and operational modes.

Section 3 - Specifications

Specifications for 4500P, 5500 & 7500 Series Models

Technical specifications and dimensions for various compressor models.

Specifications for Variable Speed Drive Models

Technical specifications for Variable Speed Drive (VSD) models.

Compressor Unit Specifications

Detailed specifications for the compressor unit itself.

Lubrication Guide

Information and recommendations for compressor lubrication.

Application Guide for Fluid Analysis

Guidance on using Sullair's fluid analysis program.

Lubrication Change Recommendations

Recommendations for fluid, filter, and separator maintenance intervals.

Section 4 - Installation

Compressor Mounting, Support, and Location

Guidelines for compressor mounting, support, and site selection.

Ventilation and Cooling Requirements

Requirements for ventilation and cooling for air-cooled and water-cooled compressors.

Service Air Piping Installation

Instructions for installing service air piping, receiver tanks, and isolation valves.

Fluid Level Check Procedure

Procedure for checking the compressor fluid level at installation and during operation.

Electrical Preparation Guidelines

Guidelines for electrical wiring, grounding, and power connections.

Motor Rotation Direction Check

Procedure for verifying motor rotation direction at startup.

Section 5 - Operation

Routine Operation Steps

Steps for routine compressor operation, including pre-start checks.

Section 6 - Maintenance

General Maintenance Overview

Overview of compressor maintenance requirements and alerts.

Maintenance After Initial 50 Hours

Specific maintenance tasks required after the first 50 hours.

Maintenance Every 2000 Hours

Maintenance tasks to be performed every 2000 hours of operation.

Fluid Maintenance Procedures

Instructions for draining and changing compressor fluid.

Filter Maintenance Guidelines

Guidelines for replacing the fluid filter element.

Air Filter Maintenance

Procedure for cleaning and replacing the air filter element.

Separator Maintenance

Instructions for replacing the separator elements.

Troubleshooting Introduction

Introduction to troubleshooting common compressor issues and their causes.

Section 7 - Maintenance Parts Listing

Procedure for Ordering Parts

How to order replacement parts and necessary information.

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