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SunStar KM-2300 User Manual

SunStar KM-2300
39 pages
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Table of Contents

Questions and Answers:

SunStar KM-2300 Specifications

General IconGeneral
BrandSunStar
ModelKM-2300
CategorySewing Machine
LanguageEnglish

Summary

Machine Safety Regulations

1-1) Transporting machine

Guidelines for safely moving the sewing machine, emphasizing proper handling and personnel.

1-2) Installing machine

Guidelines for selecting an appropriate installation location and ensuring proper setup for safe operation.

1-3) Repairing machine

Procedures and precautions for machine repair, stressing the use of qualified personnel and genuine parts.

1-4) Operating machine

Essential guidelines for operating the KM-2300 series sewing machine safely and effectively.

1-5) Safety devices

Identification and explanation of various safety features incorporated into the sewing machine.

1-6) Caution mark position

Details the placement of safety caution marks on the machine for user awareness.

1-7) Contents of marks

Explains the meaning and significance of various caution and warning symbols found on the machine.

Names of Main Parts

Specifications

Installation

1. Installation place

Guidance on selecting a suitable environment for machine installation to prevent interference and ensure proper function.

2. Machine delivery

Safety instructions for transporting and delivering the sewing machine, requiring multiple people.

3. Bending the machine backwards

Procedures for safely tilting the machine, emphasizing the use of both hands to prevent injury.

4-1. Table drawing

Technical diagram detailing the dimensions and specifications for constructing or using a suitable sewing machine table.

4-2. Installing machine body

Step-by-step instructions for mounting the sewing machine head onto the table and connecting components.

Oil Pan

Instructions for installing the oil pan assembly, including hinge rubbers and cushion rubbers.

Hinge Rubber

Procedure for assembling and fixing hinge rubbers onto the table for machine mounting.

5. Deflation Bushing cap

Instructions for removing the deflation bushing cap to prevent oil spillage from the gearbox.

6. Machine body

Steps for correctly mounting the machine body onto the table, ensuring stability and safety.

7. Program Unit

Procedure for attaching the program unit and its bracket to the upper part of the machine body.

8. Thread stand

Instructions for fixing the thread stand assembly to the table.

9. Knee Lifter Pad

Procedure for attaching and adjusting the knee lifter pad to the oil pan.

10. Adjusting height of Presser Foot

Steps to adjust the presser foot height using a pulley and adjusting screw for proper sewing.

4-3. Supplying oil

Detailed instructions and safety precautions for supplying oil to the machine, ensuring correct levels.

4-4. Trial run (Pedal operation)

Procedure for performing a trial run using the pedal to check machine operation at different speeds.

4-5. Installation (KM-2310 Series)

Specific installation steps for the KM-2310 Series, including magnet and lubricant supply.

Preparations for Sewing

5-1. Installing needle

Step-by-step guide for correctly installing the needle, ensuring proper orientation and fixing.

5-2. Removing bobbin case

Procedure for safely removing the bobbin case, including precautions for power.

5-3. Winding lower thread

Instructions for winding the lower thread onto the bobbin, including adjustments for capacity.

5-4. Installing bobbin case

Detailed steps for correctly installing the bobbin case and passing the thread through its tension spring.

5-5. Inserting upper thread

Guide on correctly inserting the upper thread, ensuring proper length and thread take-up position.

5-6. Using knee lifter pad

Explanation of how to operate the knee lifter pad to raise and lower the presser foot.

Sewing

6-1. Sewing

Basic procedure for starting and operating the sewing machine, including power and pedal use.

6-2. Back tack (reverse) sewing

Instructions on how to perform back tack (reverse) sewing using the reverse switch or lever.

6-3. Adjusting thread tension

Guidance on adjusting both upper and lower thread tension for balanced and proper sewing.

6-4. Adjusting upper thread length after trimming

Procedure for adjusting the length of the upper thread remaining after the trimming process.

6-5. Adjusting presser foot pressure

Steps to adjust the presser foot pressure for different sewing materials to ensure proper feed.

Inspecting and Checking

7-1. Daily cleaning

Routine cleaning procedures for maintaining the sewing machine's performance and longevity.

7-1-2. Supplying oil

Instructions for checking and supplying oil to the machine's gearbox, ensuring correct oil levels.

7-1-2-2. Oil flow in oil tank (KM-2300M & S Type)

Procedure for checking oil flow in the oil tank for specific KM-2300 models.

7-1-3. Checking

Basic checks to perform on the needle and thread insertion before trial sewing.

7-2. Supplying grease (KM-2300S & F)

Guidance on supplying and the greasing cycle for KM-2300S and F models.

Maintenance and Repair

8-1. Adjusting thread take-up spring

Procedure for adjusting the thread take-up spring to ensure correct thread tension and feeding.

8-2. Adjusting right arm thread guide

Steps to adjust the right arm thread guide based on material type for optimal thread flow.

8-3. Adjusting presser foot height

Detailed steps for adjusting the presser foot height to the standard 5.5mm and setting pressure.

8-4. Adjusting wiper

Procedure for adjusting the wiper's position relative to the needle for effective thread wiping.

8-5. Adjusting needle bar height

Steps to adjust the needle bar height, aligning it with the needle bar bushing.

8-6. Adjusting height and slope of feed dog

Instructions to adjust the height and slope of the feed dog for proper fabric feeding.

8-7. Needle and conveying timing

Procedure for setting the correct timing between the needle and the feed dog's conveying mechanism.

8-8. Needle and hook timing

Detailed steps for aligning the needle and hook for optimal stitch formation and timing.

8-9. Adjusting trimming time

Procedure to adjust the timing of the thread trimming mechanism for precise cutting.

8-10. Adjusting and replacing knife

Instructions for adjusting and replacing the fixed and movable knives in the thread trimming system.

8-11. Adjusting bobbin stopper

Guide on adjusting the bobbin stopper to ensure correct thread length for subsequent sewing.

8-12. Adjusting oil flow in hook (KM-2300M & S type)

Procedure for adjusting the oil flow to the hook mechanism for KM-2300M & S types.

8-13. Oil Supply Adjustment (KM-2310 Series)

Instructions for adjusting oil supply to the thread take-up lever and hook for KM-2310 Series.

8-14. Adjusting automatic knee lifter (Option device)

Procedure for adjusting the lifting amount of the automatic knee lifter mechanism.

Causes of Troubles and Troubleshooting

1) Sewing machine troubleshooting

A guide to identifying common sewing machine problems, their root causes, and corrective actions.

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