SUNWARD SWDM320HB - Erecting Mast

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SWDM320HB OPERATOR’S MANUAL

● Corresponding action schematic

Press“Button 5”, push the right pilot

handle upward.

Press“Button 5”,push the right pilot handle

downward.

Main Page

Table of Contents3
Safety Rules9
Safety Instruction9
Safety Level9
Safety Signs9
Safety Scutcheon9
Other Signs10
Allowable Working Slope10
Regulation of Parking Space10
Travel in Falling/Up Gradient10
Regulation of Cross Fall11
Regulation of Working Fall12
Equipment Stability12
General Conditions13
Rated Load13
Working Area14
Operator Visibility15
Safety Precautions16
General Conditions16
Wear Safety16
The Machine Should be Far Away from Power Lines and Air Obstacles16
Fire Prevention17
Avoid Runaway Accident17
Safety Maintenance18
Machine Clean18
Safety Announcements20
Announcements before Construction20
Announcements When Working21
Announcements When Assembling and Disassembling23
Announcements When Operating the Winch23
Announcements When Drilling Working24
Announcements When Travelling25
Announcements When Transportation25
Prevent Accident While Backing up or Swinging25
Prevent Battery Explosion26
Prevent Splash26
Prevent Parts from Flying off26
Keep Away from Transmission Parts26
Prevent Inhaling Asbestos Dust26
Beware of Inhaling Smoke or Exhaust Gas26
Beware of Scalding27
Be Careful of Pressured Liquid27
Be Careful of Pressured Gas27
Avoid Heating Near a Pressured Oil Pipe27
Avoid Heating Flammable Liquid Pipe27
Announcements When Welding27
Liquid Disposal28
Chemical Disposal28
Safety Facilities28
Emergency Exit28
Extinguisher28
Emergency Stop Button28
Safety Handle29
Height Limit30
Prohibit Private Modification31
Description32
Applicable Range32
Operation Condition32
Technical Characteristics33
Machine Structure33
Undercarriage34
Upper-Carriage35
Engine System36
Air-Conditioning System37
Luffing System and Drill Mast39
Rotary Head40
Operation42
Console Operation Instructions42
Interior Operation Instructions49
Operating Interfaces of Display Screen52
Membrane Key Panel73
Command78
Travel78
Crawler Extension and Retraction80
Upper Carriage Rotation81
Big Arm Luffing84
Erecting Mast86
Main Winch88
Auxiliary Winch92
Rotary Head Rotation94
Pressurization98
Mast Outrigger102
Pressurized Winch Wirerope Tension103
Cathead Lifting Cylinder105
Movements of Rotary Brake Cylinder107
Drilling Working109
Preparation and Check-Up before Operation109
Starting Engine109
Machine Positioning110
Machine Assembling110
Crawler Extension110
Mast Assembling and Disassembling110
Kelly Bar Mounting111
Machine Work113
Rig Trial Running113
Drilling Tool Selection113
Hole Opening and Barrel Installation113
Drilling114
Machine Move116
Machine Stop and Emergency Stop116
Steps to Exit from Drilling Mode to Transportation Mode118
Assembly, Disassembly and Transportation119
Machine Assembly119
Upper/Under-Carriage Assembly Installation (Case of Disassembly of Upper/ Under-Carriage)119
Drill Mast Installation120
Steel Wire Rope Assembling of Main and Auxiliary Winch121
Counterweight Assembling121
Rotary Head Installation122
Steel Rope Installation for Crowd Winch122
Trailer Transport125
Transport Posture a125
Transport Posture B126
3Transport Posture C126
4Transport Posture D127
4Transport Posture E127
Disassembly128
Precautions During Transportation133
Matters Needing Attention When Handling Machines133
Fixing Machine133
Keeping133
Preparation of Safekeeping133
During the Keeping133
After Long-Term Keeping134
Remote Operation134
Maintenance and Service136
Safety Instructions for Maintenance136
Overview136
Note for Maintenance136
Regular Maintenance144
Lubrication Maintenance Chart144
Oil150
Regular Check151
Every 10 Hours Maintenance153
Checking and Adjusting Track Tension153
Hydraulic Cylinder Maintenance154
Checking Oil Level in Rotary Head Gearbox156
Checking Cushion Device of Rotary Head156
Check Track Components for Lost or Damaged157
Wire Rope Inspection157
Discarding Criteria of Wire Rope158
Wire Rope Maintenance160
Checking Swivel Joint for Flexibility161
Lubrication of Wire Rope Swivel Joint161
Checking Engine Oil Level163
Draining Water and Sediment in Diesel Tank164
Checking Hydraulic Oil Level and Quality164
Checking Gear Oil Level for Reduction Gearbox165
Checking Coolant Level166
Checking Fuel Capacity and Filling Fuel Oil168
Checking Switches, Buttons and Operating Handles170
Maintenance for Initial 50 Hours of Operation170
Changing Engine Oil and Filter170
Replacing Fuel Filter173
Changing Oil-Water Separator174
Cleaning Filter Screen for Fuel Tank175
Maintenance for Every 50 Hours176
Checking Wire Rope Retainer Parallel with Roller176
Checking Slewing Bearing Junction Bolts176
Checking Bolts Tightening for Key Parts of Rotary Head176
Checking and Changing Drive Key Bar for Kelly177
Checking and Changing Rotary Head Wear Plate177
Checking Mounting Bolt of Track Shoe for Secure178
Visual Inspection of Air Intake System178
Checking Wiper179
Checking Front Window Clean Device179
Changing Slewing Bearing of Servo-Frame179
Checking Air Compressor Belt180
Maintenance for Every 100 Hours181
Checking Oil Level for Crowd Winch Reduction Gearbox181
Checking Oil Level for Travel Reduction Gearbox181
Checking Oil Level for Auxiliary Winch Reduction Gearbox182
Checking Hydraulic Oil Filter Element182
Draining Water and Sediment in Hydraulic Oil Tank184
Maintenance for Initial 250 Hours of Operation185
Changing Gear Oil for Main Winch Reduction Gearbox185
Change Gear Oil for Rotary Head Reduction Gearbox186
Changing Gear Oil for Swing Reduction Gearbox186
Changing Gear Oil for Travel Reduction Gearbox187
Changing Gear Oil for Auxiliary Winch Reduction Gearbox187
Changing Gear Oil for Rotary Head Gearbox188
Maintenance for Every 250 Hours188
Checking and Changing Servo-Frame Wear Plate188
Rotary Head Gear Oil Sample and Inspection189
Checking and Changing Hoses189
Replacing Engine Oil and Filter -See Chapter 7.4.1190
Changing Fuel Filter -See Chapter 7.4.2190
Changing Oil-Water Separator Filter - See Chapter 7.4.3190
Cleaning Fuel Tank Filter Screen -See Chapter 7.4.4190
Cleaning Air Conditioner Condenser190
Maintenance for Every 500 Hours191
Checking Wire Rope Sheave191
Changing Main Winch Reduction Gear Oil- See 7.7.1191
Replacing Rotary Head Gearbox Gear Oil- See 7.7.2191
Changing Crowd Winch Reduction Gear Oil- See 7.7.6191
Checking and Changing Air Conditioner Inner and Outer Air Filter Element191
Maintenance for Every 1000 Hours192
Changing Air Filter, Return Filter Element, Pilot Filter Element See192
Changing Swing Reduction Gearbox Oil See-Chapter 7.7.3192
Changing Travel Reduction Gearbox Oil See-Chapter 7.7.4192
Changing Auxiliary Winch Reduction Gearbox Oil192
See-Chapter 7.7.5192
Changing Rotary Head Reduction Gearbox Oil192
See -Chapter 7.7.6192
Hydraulic Hoses Inspection192
Hydraulic Hoses Replacement193
Cleanness Control for Hydraulic System193
Hydraulic Oil Temperature Control194
Use of Battery195
Checking and Changing Air Filter197
Maintenance for Every 2000 Hours198
Changing Hydraulic Oil198
Maintenance for Every Two Years or 3000 Hours199
Changing Coolant199
Machine Storage200
Cleaning Machine200
Storing Machine200
Daily Maintenance201
Maintenance for Long-Term Storage202
Kelly and Drilling Tools203
Kelly203
Introduction of Kelly203
Correct Model Selection for Kelly205
Correct Operation of Kelly205
Kelly Disassembly208
Maintenance for Kelly210
Requirements of Long-Time Storage and Transport for Kelly211
After-Sale Service Code for Kelly211
Simple Repair Technology for Kelly213
Drilling Tools215
Common Drilling Tools and Application215
Appendix220
Swdm320Hb Configuration and Dimension220
Main Parameters222
Manufacturer Information223

SUNWARD SWDM320HB - Erecting Mast

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