SUNWARD SWDE200B - User Manual

SWDE200B DOWN-THE-HOLE DRILLING RIG
Operation & Maintenance
Manual
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.
October, 2022

Summary

Safety Rules and Precautions

Safety Mark Identification

Explains the safety reminder symbol on the machine and manual.

Safety Label Meanings

Defines the meanings of Danger, Warning, and Attention labels on the machine.

General Safety Instructions

Provides essential guidelines for safe operation and maintenance of the machine.

Emergency Preparation

Details necessary preparations and precautions for emergency situations.

Protective Gear Requirements

Lists required personal protective equipment for safe operation.

Pre-Start Machine Checks

Outlines daily checks to perform before starting the machine.

Operator Seat Adjustment

Instructions for adjusting the operator's seat for comfort and safety.

Safe Entry and Exit Procedures

Safe procedures for mounting and dismounting the machine.

Correct Engine Starting

Steps for safely starting the machine's engine.

No Passengers Allowed

Rule prohibiting unauthorized passengers on the machine during operation.

Power Line Safety

Safety precautions regarding operation near power lines.

Safe Machine Movement

Guidelines for safe operation and movement of the machine.

Accident Prevention: Reversing;Swinging

Procedures to prevent accidents during machine reversing and swinging operations.

General Safe Operation Practices

General guidelines for safe machine operation.

Avoiding Loss of Control Accidents

Measures to prevent accidents related to machine control loss.

Safe Machine Parking

Steps for safely parking the machine.

Safe Maintenance Procedures

Procedures and precautions for performing safe maintenance.

Correct Machine Support

Guidelines for properly supporting the machine during maintenance.

Trash and Debris Cleaning

Instructions for keeping the machine clean.

Battery Explosion Prevention

Safety measures to prevent battery explosions.

Safe Spare Parts Storage

How to store spare parts safely.

Preventing Splashing Hazards

Precautions to prevent injury from splashing objects.

Preventing Parts Ejection

Safety advice regarding parts that might fly off under pressure.

Avoid Transmission Parts

Warning about the danger of transmission parts.

Asbestos Dust Inhalation Prevention

Safety measures to prevent inhalation of asbestos dust.

Exhaust Gas and Smoke Hazards

Warnings about hazards of smoke and exhaust gas.

Scalding Prevention

Precautions against burns from hot machine parts and fluids.

High-Pressure Liquid Safety

Safety guidelines for dealing with high-pressure liquids.

Heating Near Pressurized Pipes

Precautions when welding or heating near oil pipes.

Flammable Liquid Pipe Heating Safety

Safety advice for welding flammable liquid pipes.

Paint Removal Before Heating;Welding

Instructions for removing paint before welding or heating to prevent toxic gas.

Liquid Disposal Guidelines

Guidelines for the safe disposal of flammable liquids.

Chemical Disposal Procedures

Information on handling and disposing of harmful chemicals.

Fire Prevention Measures

Steps to prevent fires on the machine.

Cab Operation and Controls

Cab Overview

Introduces the cab of the drilling rig.

Control Handle and Dashboard Layout

Details the layout of control handles and the dashboard in the cab.

Cab Electrical Controls

Describes the electrical control components within the cab.

Main Operating Interface

Explains the main operating interface of the machine's display.

Parameter Interface

Describes the interface for viewing and adjusting machine parameters.

Settings Interface

Details the interface for configuring machine settings.

Inclination Interface

Explains the interface for displaying and calibrating inclination data.

Drilling Depth Detection Interface

Describes the interface for monitoring drilling depth.

Fault Code Interface

Interface for viewing and diagnosing fault codes and alarms.

IO Port Interface

Interface for checking the status of controller input/output ports.

Starting Switch Functionality

Explains the function and positions of the engine starting switch.

Throttle Control Knob

Describes the throttle control for engine speed and output power.

Emergency Switch Operation

Explains the function of the emergency stop switch.

Cathode Switch Function

Details the function of the cathode switch for power supply.

Bus Panel Switch Functions

Identifies parts and functions of the bus panel switches.

Panel F Switch Details

Details the functions of switches on Panel F.

Rocker Switch Functions

Describes the functions of various rocker switches.

Radio System Operation

Explains the operation of the radio system.

Operator Seat Adjustment

Instructions for adjusting the operator's seat.

Seat Adjustment Mechanics

Further details on seat adjustment handles and functions.

Pilot Lever and Switch Controls

Describes the functions of pilot levers and their associated switches.

Left Pilot Lever Functions

Details the functions of the left pilot levers (Walvoil, Saline, Xiaolong).

Travel and Luffing Lever Functions

Describes the functions of the travel and luffing levers.

Right Pilot Lever Functions

Details the functions of the right pilot lever (Walvoil).

Right Lever (Saline) and Front Switches

Details right lever (Saline) and right front operation switches.

Right Rear and Armrest Switches

Explains right rear operation switches and armrest panel switches.

Throttle Control Knob Operation

Explains the throttle control knob for engine speed.

Running-In and Engine Operation

Engine Running Observation

Guidelines for carefully observing the engine during the initial period.

Daily and 8-Hour Checks

Maintenance checks to be performed every 8 hours or daily.

Maintenance After 50 Hours

Maintenance tasks after the first 50 running hours.

Maintenance After 100 Hours

Maintenance tasks after the first 100 running hours.

Daily Engine Checks

Lists daily checks required before operating the engine.

Electrical System Checks

Checks for the electrical system before operation.

Structural Component Checks

Checks for structural components before operation.

Fastener Checks

Check for loose or missing fasteners.

Fuel System Checks

Check the fuel system, including water and sediment removal.

Hydraulic System Inspection

Inspection of the hydraulic system for leaks or damage.

Electrical Device Checks

Checks for electrical devices, switches, and indicators.

Air Filter Daily Check

Daily check of the air filter.

Hydraulic Oil Tank Level

How to check and fill the hydraulic oil tank.

Lubrication Procedures

Guidance on lubricating specified parts.

Protection Device Inspection

Check protection devices like cover plates and baffles.

General Safety Precautions

Safety precautions related to keeping the area clear.

Engine Operation Procedures

Detailed procedures for operating the engine.

Diesel Engine Pre-Start Checks

Steps to check the diesel engine before starting.

Engine Pre-Start Preparations

Preparations before starting the engine.

Engine Starting Sequence

Step-by-step guide to starting the engine.

Cold Weather Engine Start

Procedures for starting the engine in cold weather conditions.

Adjusting Diesel Engine Revs

How to adjust the engine revolutions per minute.

Engine Shutdown Procedure

Correct procedure for shutting down the engine.

Auxiliary Battery Usage

Instructions for using an auxiliary battery to start the machine.

Machine Travel Operations

Travelling Operation Guide

Steps for operating the machine during travel.

Travelling Posture Guidelines

Illustrates correct and incorrect postures for travelling.

Travelling Postures: Level Ground

Shows correct and incorrect travelling postures on level ground.

Travelling Postures: Upslopes

Shows correct and incorrect travelling postures on slopes.

Travelling Postures: Downslope

Shows correct and incorrect travelling postures on downhill slopes.

Travelling Postures: Crossing Slopes

Shows correct and incorrect travelling postures when crossing slopes.

Travelling Speed Adjustment

How to adjust the machine's traveling speed.

Travelling Brake Function

How the traveling brake functions.

Drilling Operations and Safety

Drilling Operation Steps

Step-by-step guide for performing drilling operations.

Drilling Safety Precautions

Important safety precautions to follow during drilling.

Auxiliary Kelly Bar Assembly

Procedures for assembling the auxiliary Kelly bar.

Stopping Drilling Procedure

How to safely stop the drilling operation.

Kelly Bar Disassembly

Procedures for disassembling the Kelly bar.

Drill Frame Fall-Back Precautions

Safety measures to prevent the drill frame from falling back.

Machine Maintenance Overview

General procedures for machine maintenance.

Miscellaneous Information

Miscellaneous information related to the machine.

Machine Maintenance Procedures

General Maintenance Procedures

Outlines the general procedures for maintenance and inspection.

Correct Maintenance Practices

Key principles for correct maintenance and inspection.

Daily Pre-Startup Inspection

Daily inspection checklist before starting the machine.

Working Timer Maintenance Schedule

How to use the working timer to schedule maintenance.

Pre-Maintenance Preparations

Steps to prepare the machine before performing maintenance.

Fuel and Lubrication Oil Usage

Guidelines for the proper use of fuel and lubrication oil.

Discharged Oil and Filter Check

Procedures for checking discharged oil and used filter elements.

Post-Maintenance Inspection

Importance of post-maintenance inspection.

Electrical System Maintenance

Specific maintenance procedures for the electrical system.

Hydraulic System Maintenance

Maintenance guidelines for the hydraulic system.

Oils, Coolants, and Filters

Information on oils, coolants, and filter elements.

Lubricating and Hydraulic Oils

Details on lubricating and hydraulic oils.

Fuel Oil Information

Information and precautions regarding fuel oil.

Cooling System Coolant

Guidelines for coolant in the cooling system.

Lubricating Grease Application

Information on lubricating grease.

Oil Storage Guidelines

Proper methods for storing oil.

Filter Element Management

Information on filter elements and their replacement.

Temp-Based Oil;Coolant Selection

Recommendations for oils and coolants based on temperature.

Screw Thread Torque Table

Table of torque values for screw threads.

General Maintenance Guide

General guide for machine maintenance.

Oil Specifications and Schedule

Details on various oils used in the machine.

Engine Oil Maintenance Schedule

Specifics and schedule for engine oil maintenance.

Gear Oil Information

Information and schedule for gear oil.

Hydraulic System Maintenance Schedule

Maintenance schedule for the hydraulic system.

Fuel System Maintenance Schedule

Maintenance schedule for the fuel system.

Air Filter Maintenance

Maintenance schedule for the air filter.

Cooling System Maintenance

Maintenance schedule for the cooling system.

Air Conditioner Maintenance

Maintenance for the air conditioner system.

Air Compressor System Maintenance

Maintenance schedule for the air compressor system.

Dust Collection System Maintenance

Maintenance for the dust collection system.

Hydraulic Hose Replacement Schedule

Schedule for regularly changing hydraulic hoses.

Rotary Head Maintenance

Maintenance and operation of the rotary head.

Maintenance Parts List

Lists common maintenance and quick-wear parts.

Crawler Maintenance

Maintenance procedures for the crawler system.

Electrical System Maintenance

Maintenance and checks for the electrical system.

Battery Maintenance

Information on checking and maintaining the battery.

Battery Replacement Procedure

Steps for replacing the machine's batteries.

Special Condition Maintenance

Maintenance advice for various operating environments.

Long-Term Storage Protection

Procedures for protecting the machine during long-term storage.

Troubleshooting Machine Problems

General Problem Shooting Guide

Guides for diagnosing and resolving machine problems.

Joystick and Hydraulic Issues

Troubleshooting steps for joystick and hydraulic system issues.

Joystick Issues (Parking;Temp)

Troubleshooting steps for joystick issues related to parking or temperature.

Cylinder Movement Problems

Troubleshooting for cylinder movement problems.

Engine Stop or Pilot Valve Issues

Troubleshooting for engine stopping or pilot valve issues.

Crawler Movement Problems

Troubleshooting for crawler movement problems.

Hydraulic Oil Overheating

Troubleshooting for overheating hydraulic oil.

Unintended Machine Actions

Troubleshooting for unintended machine actions.

Pilot Valve Staff Issues

Troubleshooting for pilot valve staff issues.

Abnormal Sounds, Shocks, Smells

Troubleshooting for abnormal sounds, shocks, or smells.

Machine Technical Specifications

SWDE200 B Technical Parameters

Detailed technical specifications and parameters for the SWDE200B model.

Machine Weight and Dimensions

Provides the gross weight and dimensions of the machine.

Working and Transportation Dimensions

Shows the working and transportation dimensions of the machine.

Structure and Working Theory

Drilling Frame Description

Describes the drilling frame and its function.

Slide Frame Functionality

Explains the slide frame and its role in supporting the drilling frame.

Rotating Mechanism Details

Details the rotating mechanism components and operation.

Feed Mechanism Description

Describes the feed mechanism and its components.

Rod Unloader System

Explains the rod unloader system and its functions.

Dry Dust Collection System

Details the dry-type dust collection system.

Wet Dust Collection System

Explains the wet-type dust collection system.

Travel Mechanism Components

Describes the components and function of the travel mechanism.

Machine Frame Overview

Describes the main machine frame and its components.

Impactor Information

Information about the impactor used with the rig.

Diesel Engine and Pump Group

Details on the diesel engine and pump group.

Oil Tank Details

Information about the oil tank capacity and components.

Rod Carousel Assembly

Describes the rod carousel assembly.

Operating System Description

Describes the operating system and cab control arrangement.

Air Compressor System Details

Details the air compressor system and its parameters.

Hydraulic Control System Theory

Explains the theory behind the hydraulic control system.

Appendices and Manufacturer Info

Hydraulic Schematic Diagram

Provides the hydraulic schematic diagram.

Electrical Schematic Diagram

Provides the electrical schematic diagram.

Air Compressor System Schematic

Shows the system schematic for the air compressor.

Manufacturer Contact Information

Contact and address details for the manufacturer.

Distributor Information Placeholder

Placeholder for distributor contact details.

Overseas Subsidiary Contacts

Lists overseas subsidiary contact details and addresses.

SUNWARD SWDE200B Specifications

General

Brand	SUNWARD
Model	SWDE200B
Category	Drill
Language	English