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SUNWARD SWDE200B - User Manual

SUNWARD SWDE200B
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SWDE200B DOWN-THE-HOLE DRILLING RIG
Operation & Maintenance
Manual
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.
October, 2022

Table of Contents

Questions and Answers

  • J
    Jason JohnsonAug 12, 2025
    Why are the SUNWARD SWDE200B Drill joysticks not working and the hydraulic pump is noisy?
    • K
      kellyjacksonAug 13, 2025
      Several factors can cause this issue. It could be a hydraulic malfunction (in which case contact your local distributor). Alternatively, there might be air in the hydraulic system; check the oil intake pipes of the pump for any leakage. The hydraulic oil could be old, of poor quality, or the wrong type, requiring a change. Also, if the hydraulic oil temperature is too low, warm up the machine by running it at low speed.
  • S
    steven02Aug 16, 2025
    Why is the hydraulic oil temperature rising too quickly in my SUNWARD SWDE200B Drill?
    • K
      Kelly LawsonAug 16, 2025
      Several reasons can cause the hydraulic oil temperature to rise too quickly. The oil cooler surface might be dirty, requiring cleaning. Another cause could be abrasion of hydraulic parts, leading to decreased capacity efficiency (in which case, contact your local distributor). Also, too frequent activation of the relief valve and overload valves can contribute; consider changing your drilling method.
  • D
    David MartinezAug 20, 2025
    What to do if one side of the SUNWARD Drill crawlers is not moving or moving slowly?
    • T
      Tina JarvisAug 20, 2025
      There are several potential causes. It could be a control pilot valve malfunction (repair is needed). The relevant direction control valve and brake valve may have a malfunction (in this case contact your local distributor). Another reason may be damage to the central connector oil sealer, or malfunction of the hydraulic motor or travel reducer (contact your local distributor). Also, unequal displacement of the double hydraulic pump may be the reason, requiring you to contact your local distributor.
  • B
    Benjamin HamiltonAug 25, 2025
    How to troubleshoot slow or non-responsive SUNWARD SWDE200B joysticks?
    • M
      michael57Aug 25, 2025
      Several factors can contribute to this issue. If the machine has been parked for too long, try repeating the operation several times. It could also be due to no pressure or too high pressure in the pilot system; check the hydraulic operating system, low-pressure relief valve, and gear pumps. Low hydraulic oil temperature may also be a factor; warm up the machine by running it at low rev. In case of hydraulic pump or main relief valve malfunction, contact your local distributor.
  • B
    brandon91Aug 28, 2025
    What causes a SUNWARD SWDE200B cylinder to have no action or slow action?
    • E
      Erica OrozcoAug 28, 2025
      Possible causes include a malfunctioning relevant pilot valve (repair needed). Alternatively, the relevant direction control valve or overload valve may be malfunctioning, or the hydraulic cylinder staff may be damaged (in such cases, contact your local distributor). Another potential reason is damaged hydraulic cylinder oil sealer, which requires changing the oil sealer.
  • T
    tgreenAug 31, 2025
    What to do if the SUNWARD SWDE200B performs an action without joystick operation?
    • J
      Joseph CookAug 31, 2025
      This could indicate that the main control valve staff or core is stuck, in which case you should contact your local distributor.
  • J
    Janice RhodesSep 4, 2025
    Why does my SUNWARD SWDE200B Drill have abnormal sounds, shocks, and smells?
    • L
      Logan SilvaSep 4, 2025
      This is often due to air in the system or aged, degenerative oil. Pay frequent attention and change the oil in time.
  • B
    brownericSep 8, 2025
    Why is the pilot valve top staff leaving out of my SUNWARD Drill?
    • S
      Sarah GarciaSep 8, 2025
      This is due to damage or aging of the post hole sealer on the pilot valve top staff. You should check and change it.
  • V
    VusiSep 4, 2026
    How to operare

    Summary

    Safety Rules and Precautions

    Safety Mark Identification

    Explains the safety reminder symbol on the machine and manual.

    Safety Label Meanings

    Defines the meanings of Danger, Warning, and Attention labels on the machine.

    General Safety Instructions

    Provides essential guidelines for safe operation and maintenance of the machine.

    Emergency Preparation

    Details necessary preparations and precautions for emergency situations.

    Protective Gear Requirements

    Lists required personal protective equipment for safe operation.

    Pre-Start Machine Checks

    Outlines daily checks to perform before starting the machine.

    Operator Seat Adjustment

    Instructions for adjusting the operator's seat for comfort and safety.

    Safe Entry and Exit Procedures

    Safe procedures for mounting and dismounting the machine.

    Correct Engine Starting

    Steps for safely starting the machine's engine.

    No Passengers Allowed

    Rule prohibiting unauthorized passengers on the machine during operation.

    Power Line Safety

    Safety precautions regarding operation near power lines.

    Safe Machine Movement

    Guidelines for safe operation and movement of the machine.

    Accident Prevention: Reversing;Swinging

    Procedures to prevent accidents during machine reversing and swinging operations.

    General Safe Operation Practices

    General guidelines for safe machine operation.

    Avoiding Loss of Control Accidents

    Measures to prevent accidents related to machine control loss.

    Safe Machine Parking

    Steps for safely parking the machine.

    Safe Maintenance Procedures

    Procedures and precautions for performing safe maintenance.

    Correct Machine Support

    Guidelines for properly supporting the machine during maintenance.

    Trash and Debris Cleaning

    Instructions for keeping the machine clean.

    Battery Explosion Prevention

    Safety measures to prevent battery explosions.

    Safe Spare Parts Storage

    How to store spare parts safely.

    Preventing Splashing Hazards

    Precautions to prevent injury from splashing objects.

    Preventing Parts Ejection

    Safety advice regarding parts that might fly off under pressure.

    Avoid Transmission Parts

    Warning about the danger of transmission parts.

    Asbestos Dust Inhalation Prevention

    Safety measures to prevent inhalation of asbestos dust.

    Exhaust Gas and Smoke Hazards

    Warnings about hazards of smoke and exhaust gas.

    Scalding Prevention

    Precautions against burns from hot machine parts and fluids.

    High-Pressure Liquid Safety

    Safety guidelines for dealing with high-pressure liquids.

    Heating Near Pressurized Pipes

    Precautions when welding or heating near oil pipes.

    Flammable Liquid Pipe Heating Safety

    Safety advice for welding flammable liquid pipes.

    Paint Removal Before Heating;Welding

    Instructions for removing paint before welding or heating to prevent toxic gas.

    Liquid Disposal Guidelines

    Guidelines for the safe disposal of flammable liquids.

    Chemical Disposal Procedures

    Information on handling and disposing of harmful chemicals.

    Fire Prevention Measures

    Steps to prevent fires on the machine.

    Cab Operation and Controls

    Cab Overview

    Introduces the cab of the drilling rig.

    Control Handle and Dashboard Layout

    Details the layout of control handles and the dashboard in the cab.

    Cab Electrical Controls

    Describes the electrical control components within the cab.

    Main Operating Interface

    Explains the main operating interface of the machine's display.

    Parameter Interface

    Describes the interface for viewing and adjusting machine parameters.

    Settings Interface

    Details the interface for configuring machine settings.

    Inclination Interface

    Explains the interface for displaying and calibrating inclination data.

    Drilling Depth Detection Interface

    Describes the interface for monitoring drilling depth.

    Fault Code Interface

    Interface for viewing and diagnosing fault codes and alarms.

    IO Port Interface

    Interface for checking the status of controller input/output ports.

    Starting Switch Functionality

    Explains the function and positions of the engine starting switch.

    Throttle Control Knob

    Describes the throttle control for engine speed and output power.

    Emergency Switch Operation

    Explains the function of the emergency stop switch.

    Cathode Switch Function

    Details the function of the cathode switch for power supply.

    Bus Panel Switch Functions

    Identifies parts and functions of the bus panel switches.

    Panel F Switch Details

    Details the functions of switches on Panel F.

    Rocker Switch Functions

    Describes the functions of various rocker switches.

    Radio System Operation

    Explains the operation of the radio system.

    Operator Seat Adjustment

    Instructions for adjusting the operator's seat.

    Seat Adjustment Mechanics

    Further details on seat adjustment handles and functions.

    Pilot Lever and Switch Controls

    Describes the functions of pilot levers and their associated switches.

    Left Pilot Lever Functions

    Details the functions of the left pilot levers (Walvoil, Saline, Xiaolong).

    Travel and Luffing Lever Functions

    Describes the functions of the travel and luffing levers.

    Right Pilot Lever Functions

    Details the functions of the right pilot lever (Walvoil).

    Right Lever (Saline) and Front Switches

    Details right lever (Saline) and right front operation switches.

    Right Rear and Armrest Switches

    Explains right rear operation switches and armrest panel switches.

    Throttle Control Knob Operation

    Explains the throttle control knob for engine speed.

    Running-In and Engine Operation

    Engine Running Observation

    Guidelines for carefully observing the engine during the initial period.

    Daily and 8-Hour Checks

    Maintenance checks to be performed every 8 hours or daily.

    Maintenance After 50 Hours

    Maintenance tasks after the first 50 running hours.

    Maintenance After 100 Hours

    Maintenance tasks after the first 100 running hours.

    Daily Engine Checks

    Lists daily checks required before operating the engine.

    Electrical System Checks

    Checks for the electrical system before operation.

    Structural Component Checks

    Checks for structural components before operation.

    Fastener Checks

    Check for loose or missing fasteners.

    Fuel System Checks

    Check the fuel system, including water and sediment removal.

    Hydraulic System Inspection

    Inspection of the hydraulic system for leaks or damage.

    Electrical Device Checks

    Checks for electrical devices, switches, and indicators.

    Air Filter Daily Check

    Daily check of the air filter.

    Hydraulic Oil Tank Level

    How to check and fill the hydraulic oil tank.

    Lubrication Procedures

    Guidance on lubricating specified parts.

    Protection Device Inspection

    Check protection devices like cover plates and baffles.

    General Safety Precautions

    Safety precautions related to keeping the area clear.

    Engine Operation Procedures

    Detailed procedures for operating the engine.

    Diesel Engine Pre-Start Checks

    Steps to check the diesel engine before starting.

    Engine Pre-Start Preparations

    Preparations before starting the engine.

    Engine Starting Sequence

    Step-by-step guide to starting the engine.

    Cold Weather Engine Start

    Procedures for starting the engine in cold weather conditions.

    Adjusting Diesel Engine Revs

    How to adjust the engine revolutions per minute.

    Engine Shutdown Procedure

    Correct procedure for shutting down the engine.

    Auxiliary Battery Usage

    Instructions for using an auxiliary battery to start the machine.

    Machine Travel Operations

    Travelling Operation Guide

    Steps for operating the machine during travel.

    Travelling Posture Guidelines

    Illustrates correct and incorrect postures for travelling.

    Travelling Postures: Level Ground

    Shows correct and incorrect travelling postures on level ground.

    Travelling Postures: Upslopes

    Shows correct and incorrect travelling postures on slopes.

    Travelling Postures: Downslope

    Shows correct and incorrect travelling postures on downhill slopes.

    Travelling Postures: Crossing Slopes

    Shows correct and incorrect travelling postures when crossing slopes.

    Travelling Speed Adjustment

    How to adjust the machine's traveling speed.

    Travelling Brake Function

    How the traveling brake functions.

    Drilling Operations and Safety

    Drilling Operation Steps

    Step-by-step guide for performing drilling operations.

    Drilling Safety Precautions

    Important safety precautions to follow during drilling.

    Auxiliary Kelly Bar Assembly

    Procedures for assembling the auxiliary Kelly bar.

    Stopping Drilling Procedure

    How to safely stop the drilling operation.

    Kelly Bar Disassembly

    Procedures for disassembling the Kelly bar.

    Drill Frame Fall-Back Precautions

    Safety measures to prevent the drill frame from falling back.

    Machine Maintenance Overview

    General procedures for machine maintenance.

    Miscellaneous Information

    Miscellaneous information related to the machine.

    Machine Maintenance Procedures

    General Maintenance Procedures

    Outlines the general procedures for maintenance and inspection.

    Correct Maintenance Practices

    Key principles for correct maintenance and inspection.

    Daily Pre-Startup Inspection

    Daily inspection checklist before starting the machine.

    Working Timer Maintenance Schedule

    How to use the working timer to schedule maintenance.

    Pre-Maintenance Preparations

    Steps to prepare the machine before performing maintenance.

    Fuel and Lubrication Oil Usage

    Guidelines for the proper use of fuel and lubrication oil.

    Discharged Oil and Filter Check

    Procedures for checking discharged oil and used filter elements.

    Post-Maintenance Inspection

    Importance of post-maintenance inspection.

    Electrical System Maintenance

    Specific maintenance procedures for the electrical system.

    Hydraulic System Maintenance

    Maintenance guidelines for the hydraulic system.

    Oils, Coolants, and Filters

    Information on oils, coolants, and filter elements.

    Lubricating and Hydraulic Oils

    Details on lubricating and hydraulic oils.

    Fuel Oil Information

    Information and precautions regarding fuel oil.

    Cooling System Coolant

    Guidelines for coolant in the cooling system.

    Lubricating Grease Application

    Information on lubricating grease.

    Oil Storage Guidelines

    Proper methods for storing oil.

    Filter Element Management

    Information on filter elements and their replacement.

    Temp-Based Oil;Coolant Selection

    Recommendations for oils and coolants based on temperature.

    Screw Thread Torque Table

    Table of torque values for screw threads.

    General Maintenance Guide

    General guide for machine maintenance.

    Oil Specifications and Schedule

    Details on various oils used in the machine.

    Engine Oil Maintenance Schedule

    Specifics and schedule for engine oil maintenance.

    Gear Oil Information

    Information and schedule for gear oil.

    Hydraulic System Maintenance Schedule

    Maintenance schedule for the hydraulic system.

    Fuel System Maintenance Schedule

    Maintenance schedule for the fuel system.

    Air Filter Maintenance

    Maintenance schedule for the air filter.

    Cooling System Maintenance

    Maintenance schedule for the cooling system.

    Air Conditioner Maintenance

    Maintenance for the air conditioner system.

    Air Compressor System Maintenance

    Maintenance schedule for the air compressor system.

    Dust Collection System Maintenance

    Maintenance for the dust collection system.

    Hydraulic Hose Replacement Schedule

    Schedule for regularly changing hydraulic hoses.

    Rotary Head Maintenance

    Maintenance and operation of the rotary head.

    Maintenance Parts List

    Lists common maintenance and quick-wear parts.

    Crawler Maintenance

    Maintenance procedures for the crawler system.

    Electrical System Maintenance

    Maintenance and checks for the electrical system.

    Battery Maintenance

    Information on checking and maintaining the battery.

    Battery Replacement Procedure

    Steps for replacing the machine's batteries.

    Special Condition Maintenance

    Maintenance advice for various operating environments.

    Long-Term Storage Protection

    Procedures for protecting the machine during long-term storage.

    Troubleshooting Machine Problems

    General Problem Shooting Guide

    Guides for diagnosing and resolving machine problems.

    Joystick and Hydraulic Issues

    Troubleshooting steps for joystick and hydraulic system issues.

    Joystick Issues (Parking;Temp)

    Troubleshooting steps for joystick issues related to parking or temperature.

    Cylinder Movement Problems

    Troubleshooting for cylinder movement problems.

    Engine Stop or Pilot Valve Issues

    Troubleshooting for engine stopping or pilot valve issues.

    Crawler Movement Problems

    Troubleshooting for crawler movement problems.

    Hydraulic Oil Overheating

    Troubleshooting for overheating hydraulic oil.

    Unintended Machine Actions

    Troubleshooting for unintended machine actions.

    Pilot Valve Staff Issues

    Troubleshooting for pilot valve staff issues.

    Abnormal Sounds, Shocks, Smells

    Troubleshooting for abnormal sounds, shocks, or smells.

    Machine Technical Specifications

    SWDE200 B Technical Parameters

    Detailed technical specifications and parameters for the SWDE200B model.

    Machine Weight and Dimensions

    Provides the gross weight and dimensions of the machine.

    Working and Transportation Dimensions

    Shows the working and transportation dimensions of the machine.

    Structure and Working Theory

    Drilling Frame Description

    Describes the drilling frame and its function.

    Slide Frame Functionality

    Explains the slide frame and its role in supporting the drilling frame.

    Rotating Mechanism Details

    Details the rotating mechanism components and operation.

    Feed Mechanism Description

    Describes the feed mechanism and its components.

    Rod Unloader System

    Explains the rod unloader system and its functions.

    Dry Dust Collection System

    Details the dry-type dust collection system.

    Wet Dust Collection System

    Explains the wet-type dust collection system.

    Travel Mechanism Components

    Describes the components and function of the travel mechanism.

    Machine Frame Overview

    Describes the main machine frame and its components.

    Impactor Information

    Information about the impactor used with the rig.

    Diesel Engine and Pump Group

    Details on the diesel engine and pump group.

    Oil Tank Details

    Information about the oil tank capacity and components.

    Rod Carousel Assembly

    Describes the rod carousel assembly.

    Operating System Description

    Describes the operating system and cab control arrangement.

    Air Compressor System Details

    Details the air compressor system and its parameters.

    Hydraulic Control System Theory

    Explains the theory behind the hydraulic control system.

    Appendices and Manufacturer Info

    Hydraulic Schematic Diagram

    Provides the hydraulic schematic diagram.

    Electrical Schematic Diagram

    Provides the electrical schematic diagram.

    Air Compressor System Schematic

    Shows the system schematic for the air compressor.

    Manufacturer Contact Information

    Contact and address details for the manufacturer.

    Distributor Information Placeholder

    Placeholder for distributor contact details.

    Overseas Subsidiary Contacts

    Lists overseas subsidiary contact details and addresses.

    SUNWARD SWDE200B Specifications

    General IconGeneral
    BrandSUNWARD
    ModelSWDE200B
    CategoryDrill
    LanguageEnglish

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