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SUNWARD SWDM240B - User Manual

SUNWARD SWDM240B
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SWDM240B ROTARY DRILLING RIG
(802B0000000A)
OPERATION & MAINTENANCE MANUAL
December, 2022
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.

Table of Contents

Questions and Answers

Summary

Foreword

Safety Rules and Precautions

Safety Instructions and Levels

Guidelines on safety levels, danger, warning, and attention signs for safe operation.

Working Slope Regulations

Regulations for operating the machine on slopes, including travel and cross fall limits.

Equipment Stability Conditions

Conditions for equipment stability, including general requirements and rated load.

Working Area and Operator Visibility

Defines the working area radius and operator's view angles from the cab.

General Safety Precautions

Covers emergency preparedness, protective devices, and keeping away from hazards.

Operational Safety Precautions

Detailed safety measures for working, assembly, winch, drilling, travel, and transport.

Safety Facilities and Modifications

Information on emergency exits, fire extinguishers, emergency stops, and prohibiting modifications.

Machine Overview and Technical Characteristics

Applicable Range and Operating Conditions

Specifies suitable soil types, conditions, and environmental parameters for operation.

Technical Characteristics of Components

Details the components, undercarriage, power system, and other key technical aspects.

Specific Component Details

Details on luffing system, winches, rotary head, and other major components.

Machine Operation Controls

Console and Interior Operation

Instructions for operating the machine using the main control console and cabin interfaces.

Engine Operation Precautions

Guidelines and safety measures for operating and maintaining the engine.

Air Conditioner Operation

Instructions for using and controlling the air conditioning system.

Machine Control Functions

Travel and Crawler Controls

How to operate the machine's travel, crawler extension, and slewing controls.

Mast and Winch Controls

Controls for mast erection, main winch, auxiliary winch, and rotary head operations.

Drilling Operations and Procedures

Pre-Operation Checks and Assembly

Steps for pre-operation checks, machine assembly, and engine starting.

Component Installation and Machine Work

Procedures for installing rig components, trial running, and tool selection.

Specific Drilling Methods

Details on short auger, rotary bucket, and core drilling methods.

Shutdown and Transportation Transition

Procedures for machine shutdown, emergency stop, and mode transition.

Transportation and Storage Guidelines

Transportation Methods and Securing

Details on trailer transportation, securing the machine, and storage preparation.

Storage and Remote Control Operation

Guidelines for storing the machine and operating it via remote control.

Maintenance and Service Procedures

Safety Instructions for Maintenance

Essential safety rules and precautions for performing maintenance.

Regular Maintenance and Checks

Schedule and procedures for routine maintenance and inspections.

Hourly Maintenance Tasks

Covers maintenance tasks for 10, 50, 100, 250, 500, 1000, 2000 hour intervals.

Long-Term Maintenance Tasks

Maintenance for 2-year/3000-hour, 4500-6000 hour intervals, and machine storage.

Kelly and Drilling Tools Information

Kelly Bar: Introduction, Operation, and Maintenance

Details on Kelly bar types, selection, operation, forbidden actions, and repair.

Common Drilling Tools and Applications

Description of common drilling tools and their suitable geological applications.

Troubleshooting Common Issues

Common Failures and Solutions

Lists common machine failures, their causes, and recommended solutions.

Drilling Accidents and Solutions

Troubleshooting guide for accidents that may occur during drilling operations.

Appendices and Manufacturer Information

Configuration, Dimensions, and Parameters

Provides machine configuration, dimensions, and key technical parameters.

Manufacturer and Distributor Details

Contact information for Sunward and its overseas subsidiaries.

SUNWARD SWDM240B Specifications

General IconGeneral
BrandSUNWARD
ModelSWDM240B
CategoryDrill
LanguageEnglish

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