Suzuki DF100C - Motor Cover Fastening Adjustment; Motor Removal and Transporting

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1. Press the “UP” side of the PTT switch so that
the optimum full tilt up position for the boat
can be obtained.
2. If equipped with Keyless Start System:
Turn the Keyless Start System ON.
If not equipped with Keyless Start System:
Turn the ignition key to the “ON” position.
3. Pull out the emergency stop switch lock
plate.
4. Make sure that remote control handle is in
“NEUTRAL”.
5. Using the throttle only function of the remote
control box, move the warm-up lever upward
until the caution buzzer sounds one time.
6. Press the “UP” side of PTT switch three
times within three seconds. The buzzer will
sound one time briefly indicating the setting
has been accepted.
7. Return the throttle to the fully closed position
and install the lock plate on the emergency
switch. Operate the full tilt up and full down
operations several times by pressing the
PTT switch and check that the setting of
both the trim lower limit and tilt upper limit
are properly set.
MOTOR COVER FASTENING
ADJUSTMENT
If you feel motor cover fastening is loose or too
tight when locking the levers, adjust as follows:
1. Loosen the bolts 1, 2 and 3.
2. Adjust the position of brackets 4, 5 and 6.
To increase the fastening, move the brackets
to the direction A. To decrease the fasten-
ing, move the brackets to the direction B.
3. Tighten the bolts.
Motor cover
MOTOR REMOVAL AND
TRANSPORTING
MOTOR REMOVAL
If it is necessary to remove the outboard motor
from your boat, we recommend that you ask
your authorized Suzuki Marine Dealer to do the
work for you.
MOTOR TRANSPORTING
When transporting the motor, place the motor
either vertically or horizontally.
Vertical transport:
Attach the motor to the carrier by securing
clamp bracket with two sets of transom bolt and
nut.
Never use display stand for transportation of the
motor.
Horizontal transport:
1. Drain the engine oil. Refer to the ENGINE
OIL section.
2. Drain the gasoline from the vapor separator
as follows:
(1)Remove the motor cover.
(2)Remove eight (8) bolts using a 8 mm box
wrench, then remove the starboard side
cover 1.