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Suzuki LT-Z90 User Manual

Suzuki LT-Z90
258 pages
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GROUP INDEX
GENERAL INFORMATION
1
PERIODIC MAINTENANCE
2
ENGINE
3
FUEL SYSTEM
4
CHASSIS
5
ELECTRICAL SYSTEM
6
7
FOREWORD
This manual contains an introductory description on
the SUZUKI LT-Z90 and procedures for its inspec-
tion/service and overhaul of its main components.
Other information considered as generally known is
not included.
Read the GENERAL INFORMATION section to
familiarize yourself with the vehicle and its mainte-
nance. Use this section as well as other sections to
use as a guide for proper inspection and service.
This manual will help you know the vehicle better so
that you can assure your customers of fast and reli-
able service.
#
© COPYRIGHT SUZUKI MOTOR CORPORATION 2006
* This manual has been prepared on the basis
of the latest specifications at the time of publi-
cation. If modifications have been made since
then, differences may exist between the con-
tent of this manual and the actual vehicle.
* Illustrations in this manual are used to show
the basic principles of operation and work
procedures. They may not represent the
actual vehicle exactly in detail.
* This manual is written for persons who have
enough knowledge, skills and tools, including
special tools, for servicing SUZUKI vehicles.
If you do not have the proper knowledge and
tools, ask your authorized SUZUKI motorcy-
cle dealer to help you.
Inexperienced mechanics or mechanics
without the proper tools and equipment
may not be able to properly perform the
services described in this manual.
Improper repair may result in injury to the
mechanic and may render the vehicle
unsafe for the rider.
SERVICING INFORMATION
99500-40021-03E
PartShark.com
877-999-5686

Table of Contents

Other manuals for Suzuki LT-Z90

Questions and Answers:

Suzuki LT-Z90 Specifications

General IconGeneral
StarterElectric
TransmissionAutomatic CVT
Final DriveChain
Rear SuspensionSwingarm type, coil spring, oil damped
Front BrakeDrum
Rear BrakeDrum
Engine Type4-stroke, single-cylinder
Fuel SystemCarburetor
IgnitionCDI
Displacement90 cc
Bore x Stroke47.0mm x 51.8mm

Summary

Foreword

General Information

Country and Area Codes

Identifies codes for applicable countries and areas.

Warning/Caution/Note

Explains special information symbols and their meanings for safety.

General Precautions

Outlines general safety procedures and guidelines for service mechanics.

Periodic Maintenance

Periodic Maintenance Schedule

Lists recommended intervals for periodic service work for optimal performance.

Periodic Maintenance Chart

Provides a detailed chart of maintenance items, intervals, and actions.

Maintenance and Tune-Up Procedures

Air Cleaner

Details procedures for checking and cleaning the air cleaner element.

Engine Oil and Oil Filter

Outlines the procedures for engine oil and oil filter replacement.

Drive Belt

Details the removal, inspection, and installation procedures for the drive belt.

Tires

Provides specifications and procedures for tire tread condition and pressure checks.

Steering

Covers inspection and adjustment of the steering system, including toe-in.

Compression Pressure Check

Explains how to perform a compression test and interpret results.

Engine

Engine Removal and Remounting

Provides step-by-step procedures for removing and remounting the engine.

Engine Disassembly

Details the disassembly process for various engine components.

Crankshaft

Details inspection procedures for crankshaft runout.

Piston and Piston Ring

Covers inspection procedures for piston diameter and ring clearances.

Fuel System

Fuel Tank and Fuel Valve

Details the construction, removal, and installation of the fuel tank and valve.

Carburetor

Covers carburetor specifications, removal, disassembly, and adjustment.

Float Height Adjustment

Explains how to check and adjust the carburetor float height.

Chassis

Front and Rear Wheels

Covers construction, removal, and installation procedures for wheels.

Tires

Provides information on tire replacement, inspection, and pressure.

Front Brake

Details construction, removal, and inspection/disassembly of the front brake system.

Steering and Front Suspension

Covers construction and procedures for steering and front suspension components.

Toe-in Adjustment

Explains how to adjust the front wheel toe-in for proper steering.

Rear Brake and Rear Axle Housing

Covers construction and procedures for the rear brake and axle housing.

Rear Suspension

Details construction and procedures for the rear suspension components.

Electrical System

Cautions in Servicing

Provides critical safety precautions for servicing electrical components.

Battery

Covers battery specifications, charging, and maintenance procedures.

Using the Multi-Circuit Tester

Explains how to properly use a multi-circuit tester for diagnostics.

Charging System

Details troubleshooting and inspection procedures for the charging system.

Starter System

Covers troubleshooting, removal, disassembly, inspection, and installation of the starter system.

Ignition System

Provides troubleshooting and inspection procedures for the ignition system components.

Servicing Information

Troubleshooting

General troubleshooting guide for common symptoms across major systems.

Lubrication System

Provides information on oil pressure, filters, strainers, and pumps.

Special Tools

Lists and illustrates all special tools required for servicing the vehicle.

Tightening Torque

Provides essential torque specifications for engine, fuel, and chassis components.

Service Data

Contains critical measurement specifications for various engine and chassis parts.

LT-Z90K9 ('09 MODEL)

Specifications

Lists detailed specifications for dimensions, engine, drivetrain, chassis, electrical, and capacities.

Dimensions and Curb Mass

Provides physical dimensions and weight specifications for the vehicle.

Engine

Lists key engine specifications like type, bore, stroke, and displacement.

Drive Train

Details specifications for the clutch, gear ratios, and drive chain.

Chassis

Lists chassis specifications including suspension travel and brake types.

Electrical

Provides specifications for ignition, battery, and fuses.

Capacities

Lists fluid capacities for fuel, engine oil, and gear oil.

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