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LT-Z90
Suzuki LT-Z90 User Manual
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SERV
ICING IN
FORMATI
ON 7-
13
LUBRICATION SYSTEM
OIL PRESSURE
2-31
OIL FILT
ER
2-11
OIL STR
AINER
2-12
OIL PUM
P
3-38
ENGINE LUBRICATION SYSTEM CHART
OIL
STRAINER
OIL PUMP
OIL FIL
TER
CRANKSHAFT
BEARING (L)
OIL NOZZLE
CRANK PIN
CYLINDER
W
ALL
CONROD
SMALL END
CYLINDER
ROCKER
ARM
ROCK ARM
SHAFT
CAM
CHAIN
PIST
ON PIN
CYLINDER
HEAD
CAM SHAFT
CONROD BIG
END BEARING
MAIN GALLER
Y
OIL P
AN
PartShark.com
877-999-5686
234
236
Table of Contents
General Information 1
7
Table of Contents
7
Warning/Caution/Note
8
General Precautions
8
Suzuki Lt-Z90K7 ('07-Model)
10
Serial Number Location
10
Fuel and Oil Recommendation
11
Fuel (for Usa and Canada)
11
Fuel (for Other Countries)
11
Engine Oil and Final Reduction Gear Box Oil (for Usa)
11
Engine Oil and Final Reduction Gear Box Oil (for Other Countries)
11
Break-In Procedures
12
Information Labels
13
Specifications
14
Dimensions and Dry Mass
14
Engine
14
Drive Train
14
Chassis
15
Electrical
15
Capacities
15
Periodic Maintenance
17
Periodic Maintenance Chart
18
Periodic Maintenance Schedule
18
Air Cleaner
19
Maintenance and Tune-Up Procedures
19
Exhaust Pipe Nuts and Muffler Mounting Bolt
21
Valve Clearance
22
Spark Plug
24
Fuel Line
25
Spark Arrester
25
Engine Oil and Oil Filter
26
Final Reduction Gear Box Oil
28
Engine Idle Speed
29
Throttle Cable Play
29
Drive Belt
30
Drive Chain
34
Brakes
36
Tires
38
Steering
39
Suspensions
39
Chassis Nuts and Bolts
40
General Lubrications
43
Compression Pressure Check
44
Compression Test Procedure
44
Initial Engagement and Clutch Lock-Up Inspection
45
Initial Engagement Inspection
45
Clutch Lock-Up Inspection
46
Oil Pressure Check
47
Oil Pressure Test Procedure
47
Engine
49
Engine Center
50
Engine Components Removable with Engine in Place
50
Engine Left Side
50
Engine Right Side
50
Engine Removal
51
Engine Removal and Remounting
51
Engine Remounting
55
Engine Disassembly
57
Cylinder Head Cover
66
Engine Components Inspection and Service
66
Cylinder Head
67
Camshaft
76
Cam Chain Tension Adjuster and Tensioner/Guide
79
Cylinder
79
Piston and Piston Ring
80
Conrod
82
Crankshaft
83
Starter Clutch
83
Generator
85
Oil Pump
86
Engine Mounting Bush
89
Final Reduction Gear Box
90
Movable and Fixed Drive and Driven Face
98
Recoil Starter
106
Engine Reassembly
110
Fuel System
127
Fuel Tank and Fuel Valve
128
Fuel Filter Inspection and Cleaning
129
Removal
129
Installation
130
Carburetor
131
I.D. No. Location
132
Specifications
132
Removal
133
Disassembly
134
Cleaning
137
Inspection and Adjustment
137
Reassembly and Installation
138
Chassis
141
Construction
142
Exterior Parts
142
Fastener Removal and Installation
143
Removal
144
Installation
147
Construction
148
Front and Rear Wheels
148
Removal
148
Installation
149
Tire Replacement
150
Tires
150
Construction
152
Front Brake
152
Removal
153
Inspection and Disassembly
154
Reassembly and Installation
156
Construction
160
Steering and Front Suspension
160
Removal and Disassembly
162
Inspection
163
Reassembly and Installation
164
Reassembly and Installation
168
Installation
170
Toe-In Adjustment
172
Construction
173
Rear Brake and Rear Axle Housing
173
Removal
174
Inspection and Disassembly
177
Reassembly and Installation
180
Construction
187
Rear Suspension
187
Removal
188
Inspection and Disassembly
189
Reassembly and Installation
192
Electrical System
197
Cautions in Servicing
198
Clamp
198
Connector
198
Coupler
198
Fuse
198
Battery
199
Connecting the Battery
199
Semi-Conductor Equipped Part
199
Wiring Procedure
199
Using the Multi-Circuit Tester
200
Location of Electrical Components
201
Charging System
203
Troubleshooting
203
Inspection
204
Starter System
207
Troubleshooting
207
Starter Motor Removal
208
Starter Motor Disassembly
209
Starter Motor Inspection
210
Starter Motor Reassembly
211
Starter Motor Installation
212
Starter Relay Inspection
212
Ignition System
214
Troubleshooting
214
Inspection
216
Switches
219
Battery
220
Initial Charging
220
Specifications
220
Recharging Operation
222
Servicing
222
Servicing Information
223
Engine
224
Troubleshooting
224
Carburetor
228
Chassis
229
Brakes
231
Electrical
232
Battery
234
Engine Lubrication System Chart
235
Lubrication System
235
Oil Filter
235
Oil Pressure
235
Oil Pump
235
Oil Strainer
235
Wiring Diagram
236
Wiring Harness Routing
237
Wiring Harness, Cable and Hose Routing
237
Cable Routing
239
Fuel Hose Piping
240
Rear Brake Breather Hose Routing
241
Cooling Duct Routing
242
Exhaust Pipe Cover
243
Special Tools
244
Engine
247
Fuel
247
Tightening Torque
247
Chassis
248
Tightening Torque Chart
249
Service Data
250
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Suzuki LT-Z90 Specifications
General
Brand
Suzuki
Model
LT-Z90
Category
Motorcycle
Language
English
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