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Sym MAXSYM 400i User Manual

Sym MAXSYM 400i
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15-6
Inspection
Wheel axle
Place the wheel axle on a V block, measure its
displacement.
Service limit: 0.2 mm
Bearing
Use finger to move the inner ring of each bearing,
it shall move smoothly and quietly. Check the
outer ring is securely attached on the wheel hub.
If the motion of the inner ring of the bearing is not
smooth, or noisy and loose when being moved,
replace with a new one.
Caution
The bearing shall be replaced in pair.
Wheel
Place the wheel on to a rotation seat to check its
rim wobbling.
Turn the wheel with hand and measure its rim
wobbling value with a dial gauge.
Service limit:
Radial: 2.0 mm (0.08 in)
Axial: 2.0 mm (0.08 in)
Disassembly
Remove brake disk (5 bolts).
Remove dust seal, bearing and dist collar from left
side.
Remove dust seal and bearing from right side.
Special tools:
Inner bearing puller SYM-6204020
Free play
Free play
Inner
bearing puller
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Sym MAXSYM 400i Specifications

General IconGeneral
Displacement399 cc
Fuel SystemElectronic Fuel Injection
Cooling SystemLiquid cooled
TransmissionCVT
Front SuspensionTelescopic fork
Seat Height800 mm
Weight215 kg
Tires Front120/70-15
Tires Rear160/60-14
Engine TypeSingle-cylinder, 4-stroke
Front BrakeDisc
Rear BrakeDisc
Fuel Capacity13 liters
Rear SuspensionDual shock absorbers

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