Sym MAXSYM 400i - Page 25

2. Maintenance Information
2-2
Periodical Maintenance Schedule
No
item
1 month
every
1,000KM
3 months
every
6,000KM
6 months
every
12,000KM
1 year
every
18,000KM
1
☆Air cleaner element
I
C
R
2
☆Fuel filter
I
R
3
☆Oil filter (paper)
First replacement
at 1000 km
Second replacement at 12,000km
Further replacement every 12,000km
4
☆Oil filter screen
I
Cleaning every 10,000km
5
☆Engine oil change
First replacement
at 1000 km
Second replacement at 6,000km
Further replacement every 6,000km
6
Tire pressure
I
I
7
Battery inspection
I
I
8
Brake free play check
I
I
9
Steering handle check
I
I
10
Cushion operation check
I
I
11
Every screw tightening check
I
I
12
Gear oil check for leaking
I
I
I
I
13
☆Spark plug check or change
I
I
R
14
☆Gear oil change
R
Replacement for every 12,000 km
15
Frame lubrication
L
L
16
Exhaust pipe
I
I
I
I
17
☆Ignition timing
I
I
I
I
18
☆Emission check in Idling
I
I
I
I
19
☆Throttle operation
I
I
I
20
☆Engine bolt tightening
I
I
I
21
☆CVT driving device(belt﹞
I
R
22
☆CVT driving device(roller)
I
R
23
Lights/electrical equipment/multi-meters
I
I
I
I
24
Main/side stands & springs
I
I
25
Fuel lines
I
I
I
26
Cam chain
I
I
27
☆Valve clearance
I
I
28
☆Crankcase evaporative control system
I
C
29
☆Evaporative control system
I
I
I
30
Lines & connections in cooling system
I
I
31
Coolant reservoir
I
I
32
Coolant
I
R
33
ECU input voltage
I
34
EFi sensor coupler
I
Code: I ~ Inspection, cleaning, and adjustment R ~ Replacement C ~ Cleaning (replaced if necessary) L ~ Lubrication
Have your motorcycle checked, adjusted, and recorded maintenance data periodically by your SYM Authorized Dealer to
maintain the motorcycle at the optimum condition
The above maintenance schedule is established by taking the monthly 1,000 kilometers as a reference which ever comes first.
Remarks: 1. These marks “☆” in the schedule are emission control items. According to EPA regulations, these items must be
performed normally periodical maintenance following the user manual instructions. They are prohibited to be
adjusted or repaired by unauthorized people. Otherwise, SYM is no responsible for the charge.
2. Clean or replace the air cleaner element more often when the motorcycle is operated on dusty roads or in the
heavily- polluted environment.
3. Maintenance should be performed more often if the motorcycle is frequently operated in high speed and after the
motorcycle has accumulated a higher mileage.
4. Preventive maintenance
a. Ignition system－Perform maintenance and check when continuous abnormal ignition, misfire, after-burn, overheating occur.
b. Carbon deposit removal－Remove carbon deposits in cylinder head, piston heads, exhaust system when power is obvious
lower.
c. Replace worn out pistons, cylinder head.
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