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Taylor-Dunn
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MX-016-00
Taylor-Dunn MX-016-00 Service And Replacement Parts Manual
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TAYLOR-DUNN
®
READ AND UNDERSTAND THE OPERATOR’S MANUAL
BEFORE OPERATING THIS VEHICLE.
The operator’s manual contains important information
regarding the safe operation of this vehicle.
WARNING
Starting Serial Number: 203801
Ending Serial Number: See Introduction Chapter
Service and Replacement
Parts Manual
MANUAL
MB-150-03
Model Numbers:
B0-150-00
MX-016-00
B0-015-00
MX-016-00
E
2
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Table of Contents
13
READ ME FIRST-Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
15
Service/Maintenance Guidelines
14
Vehicle Modifications
15
Replacement Parts
16
Using Non-OEM Replacement Components
16
Tool List
22
Section 3
29
Disassemble
30
Front Axle
30
Adjust Front Wheel Bearings
31
Inspect Front Wheel Bearings
31
Front Wheel Alignment
32
Center the Steering
32
Front Axle
33
Replace Front Wheel Bearings
33
Replace Steering Knuckle
33
Replace King Pin/Bushings
34
Hardware Torque
35
Service Limits and Specifications
35
King Pin Bushings
35
Toe in
35
Section 4
37
Change Oil
38
Check Oil Level
38
Drive Axle-D1
38
Drive Axle-D1
39
Drive Motor
39
Remove
39
Install
39
Differential Case
40
Disassemble
40
Assemble
42
Axle Bearings
43
Remove/Install
43
Axle Shaft
43
Remove
43
Install
43
Hardware Torque
44
Section 5
45
Inspect Ball Joints
46
Inspect Rod Ends
46
Adjust Steering Gear
47
Front Wheel Alignment
47
Replace Ball Joint
48
Replace Rod End
48
Replace Steering Shaft
49
Replace Steering Wheel
50
Steering Gear
51
Disassemble
51
Reassemble
52
Exploded View of Steering Gear
53
Hardware Torque
54
Section 6
55
General Guidelines and Safety
56
Front Disc Brake
57
Service Limits
57
Inspection
57
Replace Pads
57
Brake Adjustment
58
Service Brake
58
Mechanical and Hydraulic Brakes
58
Adjust the Service Brake Linkage
58
Parking Brake, Mechanical Brakes
58
Parking Brake, Hydraulic Brakes
59
Rear Drum Brake, Inspect/Replace
60
Service Limits
60
Inspection
60
Replace
60
Rebuild Disc Brake Body
61
Flush System
62
Bleed System
62
Master Cylinder
63
Add Fluid
63
Rebuild
63
Service Limits
64
Hardware Torque
64
Section 7
65
Disassemble
66
Drive Motor
66
Motor Removal and Installation
66
Assemble
67
Drive Motor
67
Inspection
68
Brushes
68
Armature
68
Bearings
69
Commutator
69
Repair
70
Brushes
70
Commutator
70
Service Limits
71
Section 8
73
Air Pressure
74
Inflation
74
Tires & Wheels
74
Rotation
75
Tread Wear
75
Changing Tire/Wheel Assembly
76
Repair the Tire (Pneumatic)
76
Replace the Tire (Pneumatic)
76
Hardware Torque
77
Section 9
79
General Guidelines and Safety
80
Charging
81
Cleaning
81
Watering
81
Storing
82
Storage
82
Returning to Service
82
Testing
82
Specific Gravity
82
Remove/Install
83
Industrial Battery or Lift out Battery Pack
83
Side Extract Battery
83
Hardware Torque
84
Individual Batteries
84
Section 10
87
Inspect
88
Motor Controller
88
Remove/Install
88
Troubleshooting
88
Motor Controller
89
Repair/Adjustments
89
Adjustments
89
Hardware Torque
90
Section 11
93
Torque Guidelines for Standard Hardware
94
Hardware Identification
94
Hex Nuts
95
Hex Lock Nuts (Stover)
95
Other Nuts
95
Generic Torque Values
96
Replacing Hardware
98
Replacement Parts
99
Ordering Parts for Your Vehicle
100
Replacement Parts
100
Taylor-Dunn Web Site Information
100
Replacement Parts
101
Axle Assembly, Front
102
Axle Shaft, Rear
103
Transaxle Assembly
104
Battery
106
Brakes, Brake Lines
107
Brakes, Rear Axle
108
Charger, Signet
109
Charger, Summit
110
Charger, Lestronic
111
Control System, Motor Speed Control
112
Control System, Instrument Panel
113
Decals
114
Electrical, Miscellaneous
115
Frame and Body, Cab
116
Hitches
118
Linkage, Throttle and Brake
120
Lights
122
Motor
123
Seats and Deck, B-150
124
Seats and Deck, MX-1600
125
Stake Sides
127
Steering Gear
128
Steering Linkage
129
Steering Column
130
Suspension, Front
131
Suspension, Rear
132
Wheels and Tires
133
Windshield Wiper
133
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Taylor-Dunn MX-016-00 Specifications
General
Brand
Taylor-Dunn
Model
MX-016-00
Category
Utility Vehicle
Language
English
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