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Taylor-Dunn MX 1600 User Manual

Taylor-Dunn MX 1600
240 pages
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The Best Way
To Go
About Your
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Serial number Starting: 136914
MANUAL MB-150-02
Operation, Troubleshooting and
Replacement Parts Manual
Published: 11/26/2002
Revision: C
B0-015-00
MX-016-00
Models Inlcuded:
B0-015-00 (B 1-50) Load Master
MX-016-00 (MX 1600) Maintenance Expediter

Table of Contents

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Taylor-Dunn MX 1600 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelMX 1600
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Rules and Operating Instructions

Safety Rules and Guidelines

Outlines essential safety rules and guidelines for operating the vehicle safely.

Driver Training Program

Details the required operator training program and driver qualifications according to ANSI B56.8.

Vehicle Controls

Describes the function and location of various vehicle controls such as key-switch, accelerator, and steering.

General Maintenance

Troubleshooting Guide

Offers a guide to diagnose and resolve common vehicle symptoms and their probable causes.

Front Axle Service

Inspect the Front Wheel Bearings and Kin Pin

Details procedures for inspecting front wheel bearings and king pins for wear or looseness.

Adjust Front Wheel Bearings

Provides steps for adjusting the front wheel bearings to ensure proper operation.

Front Axle Removal and Installation

Covers the procedures for removing and installing the front axle assembly.

Front Axle Disassembly and Assembly

Explains the disassembly and reassembly of the front axle, including king pin bushings.

Replace Front Wheel Bearings

Provides instructions for replacing the front wheel bearings.

Replace the Ball Joints, Tie Rods, and Drag Link

Details the replacement procedures for ball joints, tie rods, and drag links in the steering system.

Replace the King Pins and Bushings

Explains how to replace king pins and their associated bushings.

Replace the Steering Knuckle

Provides instructions for removing and replacing the steering knuckle.

Steering Component Service

Front End Alignment

Details the procedure for aligning the front end of the vehicle.

Adjust the Steering Gear (Saginaw)

Provides instructions for adjusting the Saginaw steering gear.

Replace the Steering Shaft (Saginaw, non-tilt steering)

Explains how to replace the steering shaft on Saginaw non-tilt steering systems.

Replace the Steering Gear (Saginaw)

Details the procedure for removing and replacing the Saginaw steering gear.

Repair the Steering Gear

Provides instructions for disassembling and repairing the steering gear assembly.

Brake Service

Inspect the Service Brake

Details inspection procedures for front disc and rear drum brake components.

Inspect the Parking Brake

Provides instructions for inspecting the parking brake system.

Adjust the Service Brakes

Explains the adjustment procedure for both mechanical and hydraulic drum brake assemblies.

Adjust the Mechanical Brake Linkages

Details how to adjust mechanical brake linkages and cables.

Check Master Cylinder Fluid

Provides steps for checking and filling the master cylinder fluid level.

Bleed the Brake System

Details the procedure for bleeding air from the hydraulic brake system.

Flush the Brake System

Provides instructions for flushing the entire hydraulic brake system.

Replace Front Disc Brake Pads

Details the procedure for replacing front disc brake pads.

Replace Rear Brake Shoes

Provides instructions for replacing rear brake shoes.

Replace the Front Cylinder

Details the procedure for replacing the front brake cylinder.

Repair the Brake Body

Provides instructions for repairing the brake body assembly.

Replace the Master Cylinder

Details the procedure for removing and replacing the master cylinder.

Repair the Master Cylinder

Provides instructions for repairing the master cylinder assembly.

Motor Service

Inspecting the Motor Brushes

Details procedures for inspecting motor brushes for wear and proper contact.

Motor Removal and Installation

Covers the procedures for removing and installing the vehicle's motor.

Motor Inspection

Details the process of inspecting the motor, including disassembly and component checks.

Replacing the Brushes

Provides instructions for replacing motor brushes, including different types of motors.

Replacing the Bearings

Details the procedure for replacing motor bearings.

Repairing the Commutator

Provides instructions for repairing the motor commutator, including undercutting.

Service Limits

Lists service limits for motor components like commutator diameter and brush length.

Transmission Service

Check Oil Level

Provides steps for checking the transmission oil level.

Suspension

Battery Service

Tires and Wheels

Electrical Troubleshooting

SYMPTOM TROUBLESHOOTING GUIDE

A guide correlating specific symptoms to troubleshooting sequences for electrical components.

Curtis PMC Troubleshooting

SYMPTOM TROUBLESHOOTING GUIDE

PMC CONTROL

Lestronic II® Charger Troubleshooting

Signet® Charger Troubleshooting

Appendixes

Appendix C: Brake Lining Handling Precautions

Details safety precautions for handling brake lining materials, considering potential asbestos.

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