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Taylor-Dunn MX 1600 - Repair the Master Cylinder

Taylor-Dunn MX 1600
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Maintenance, Service, and Repair
Brakes
Page 16
REPAIR THE MASTER CYLINDER
NOTE: Hydraulic brake system components must be kept clean. Make sure your work area is free from dirt and
debris and will contain any brake fluid spills.
Remove the master cylinder from the vehicle. See Replace the Master Cylinder section .
Drain all fluid from the master cylinder and discard.
Remove the rubber boot.
Depress the plunger and remove the plunger spring clip retainer.
Pull the plunger and all seals out of the master cylinder bore.
Thoroughly clean, inspect and replace parts as required.
If any damage is found in the bore of the master cylinder then it must be replaced.
Lubricate all parts with clean brake fluid from a sealed container.
Reassemble in reverse order.
If the master cylinder is not to be immediately installed onto a vehicle, plug the brake line fitting hole to prevent any
contaminates from entering the master cylinder.

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