TCM FD45T9 - Removing and Reinstalling Forklift Components

1
2. REMOVING/REINSTALLING
2.1 ELECTRICAL PARTS ........................................................................................2-1
2.1.1 HEAD LAMP ................................................................................................2-1
2.1.2 FRONT COMBINATION LAMP .................................................................2-2
2.1.3 REAR COMBINATION LAMP ...................................................................2-3
2.1.4 BATTERY .....................................................................................................2-4
2.2 HOOD AND OVERHEAD GUARD ................................................................2-10
2.3 ENGINE HOOD ...............................................................................................2-15
2.4 COUNTERWEIGHT .........................................................................................2-18
2.5 MUFFLER ........................................................................................................2-20
2.6 RADIATOR .......................................................................................................2-22
2.7 AIR CLEANER .................................................................................................2-25
2.8 FRONT GUARD ...............................................................................................2-27
2.9A BRAKE PEDAL (automatic transmission trucks) ............................................2-31
2.9B BRAKE PEDAL AND CLUTCH PEDAL (manual transmission trucks) ........2-34
2.10 ENGINE AND DRIVE UNIT ...........................................................................2-37
2.11 DRIVE AXLE ...................................................................................................2-48
2.12 STEERING AXLE ............................................................................................2-52
2.13 STEERING WHEEL .........................................................................................2-55
2.14 TILT CYLINDER .............................................................................................2-59
2.15 MAIN PUMP ....................................................................................................2-62
2.16 CONTROL VALVE ...........................................................................................2-64
2.17 MAST ASSEMBLY ..........................................................................................2-66