TCM FB30-8 - User Manual

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FORKLIFTTRUCK

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FB唱5‑s

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FB20‑s

FB25‑s

FB30‑s

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FB25‑sv

FB30‑sv

FB35‑ss

TCMCORPORATION

Table of Contents

Questions and Answers

K
Kyle LopezAug 10, 2025
How to fix poor braking force in TCM FB30-8?
- L
  Lisa LongAug 10, 2025
  If you're experiencing poor braking force with your TCM Forklifts, several factors could be at play. It might be due to brake fluid leaks, which require repair. Other potential causes include maladjusted brake shoe clearance (check and adjust the adjuster), overheating brakes (check for dragging), poor contact between the brake drum and lining (adjust contact), foreign matter sticking to the lining (repair or replace), foreign matter mixed in brake fluid (check brake fluid), or maladjustment of the brake pedal (adjust).
C
casesusanAug 17, 2025
Why are the brakes on my TCM FB30-8 Forklifts soft or spongy?
- C
  Charlene PadillaAug 17, 2025
  If your TCM Forklifts exhibit a soft or spongy brake, it could stem from a few reasons. Start by checking for brake fluid leaks within the brake system and repair any leaks found. Also, inspect the brake shoe clearance and adjust the adjuster if it's maladjusted. Another possibility is air mixed in the brake system, in which case you should bleed the air. Finally, ensure the pedal is properly adjusted.
C
Cody DavisAug 26, 2025
What to do if TCM Forklifts have uneven braking?
- R
  Richard RothAug 26, 2025
  Uneven braking in TCM Forklifts can arise from several issues. Check for foreign matter adhering to the lining, and repair or replace if necessary. Inspect and adjust the brake shoe clearance. A malfunctioning wheel cylinder might also be the culprit, requiring repair or replacement. Additionally, a defective shoe return spring should be replaced. Other potential causes include a deflected drum (repair or replace) or improper tire inflation pressure (adjust).
M
Michelle WilliamsSep 2, 2025
Why are the brakes on my TCM FB30-8 noisy?
- P
  paulgouldSep 2, 2025
  A noisy brake in TCM Forklifts could be due to several reasons. The lining surface might be hardened or have foreign matter sticking to it, requiring repair or replacement. The backing plate could be deformed, or its bolts might be loose, also needing repair or replacement. Shoes might be deformed or improperly installed, necessitating repair or replacement. Other causes include unevenly worn lining (replace) or a defective wheel bearing (replace).

Summary

FOREWORD

SPECIFICATIONS

SPECIFICATIONS (1)

Detailed technical specifications for FB10-8 to FB20-8 forklift models.

SPECIFICATIONS (2)

Detailed technical specifications for FB25-8LB to FB35-8S forklift models.

SERVICING GUIDELINES AND PROCEDURES

CAUTIONS FOR SERVICING THE TRUCK

Essential safety precautions and guidelines before performing maintenance or repairs.

BASIC SERVICING KNOWLEDGE

Fundamental procedures for installing bearings, O-rings, oil seals, and using Loctite.

PARTS CLEANING GUIDELINES

Guidelines for cleaning metallic, bearing, and rubber parts using appropriate methods.

SYSTEM DESCRIPTIONS AND MAINTENANCE

BATTERY AND CHARGER SYSTEM

Details on battery types, chargers, charging procedures, and operations.

MOTORS AND MAINTENANCE

Specifications, descriptions, and maintenance procedures for drive and pump motors.

CONTROL SYSTEM COMPONENTS

Overview of controller assembly, inverter units, and accelerator pedal functionality.

DRIVE UNIT, AXLE, AND BRAKE SYSTEMS

Details on drive units, axles, brake components, operation, and maintenance.

STEERING SYSTEMS (ORBITROL & EPS)

Covers Orbitrol and EPS steering systems, including components and operation.

HYDRAULIC SYSTEM COMPONENTS AND MAINTENANCE

Details on hydraulic pumps, valves, cylinders, and oil tanks.

LOAD HANDLING SYSTEM COMPONENTS AND MAINTENANCE

Information on mast, channels, carriage, rollers, and related maintenance.

ELECTRIC SYSTEM COMPONENTS AND WIRING

Details on lights, relay units, switches, and wiring diagrams.

TROUBLESHOOTING AND PARAMETER SETTINGS

CONTROL CIRCUITS AND ELECTRICAL PART CHECKS

Explains control circuits, component locations, and checking procedures for electrical systems.

TROUBLESHOOTING GUIDE (SYSTEM ERRORS AND PROBLEMS)

Comprehensive guide for diagnosing and resolving system errors and operational problems.

PARAMETER SETTING AND FUNCTION DESCRIPTIONS

Instructions for setting truck parameters, operational functions, and keypad usage.

TCM FB30-8 Specifications

General

Model	FB30-8
Category	Forklifts
Load Capacity	3000 kg
Lift Height	3000 mm
Power Source	Electric
Power Type	Battery
Battery Voltage	48 V
Wheelbase	1700 mm
Lift Speed (loaded/unloaded)	480/480 mm/s
Lowering Speed (loaded/unloaded)	0.50 / 0.45 m/s
Mast Height (lowered)	2070 mm
Tire Type	Solid
Weight (with battery)	4750 kg

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