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Tennant
Scrubber
7200
Tennant 7200 Service Manual
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330045
Rev
.
02
(3
-
-
02)
Ser
vice
Manual
7200
2
Table of Contents
Section 1
3
Table of Contents
3
General Information
4
Safety Precautions
5
Specifications
7
General Machine Dimensions/Capacities
7
General Machine Performance
7
Power Type
8
Tires
8
Machine Dimensions
9
Maintenance
10
Pushing, Towing, and Transporting the Machine
12
Pushing or Towing the Machine
12
Transporting the Machine
12
Machine Jacking
15
To Jack up Machine
15
Storage Information
16
Freeze Protection
16
Hardware Information
17
Standard Bolt Torque Chart
17
Metric Bolt Torque Chart
17
Bolt Identification
17
Thread Sealant and Locking Compounds
17
Section 2
19
Introduction
21
Seat
22
Operator Seat
22
To Remove Seat Assembly
22
To Install Seat Assembly
24
To Adjust Seat Position
25
Static Drag Chain
25
Brakes and Tires
26
Service Brakes
26
Parking Brake
26
To Adjust Service Brakes
27
To Adjust Parking Brake
28
To Replace Drive Assembly Brake Shoes
29
Rear Tires and Wheels
33
To Remove Rear Tire
33
To Install Rear Tire
34
To Replace Rear Wheel Bearings
35
Front Tire and Wheel, and Wheel Drive Support
37
Front Wheel Support Caster Bearing Assembly
37
To Remove Front Drive Assembly
38
To Install Front Drive Assembly
40
To Replace Drive Assembly Caster Bearing and Thrust Washers
42
To Replace Drive Assembly Pivot Cone Bearing
47
Planetary Gear Box
50
To Remove Planetary Gear Box
50
To Install Planetary Gear Box
52
To Replace Front Tire and Wheel Assembly
54
To Replace Front Drive Assembly Outer Wheel Bearing
58
To Replace Front Drive Assembly Inner Wheel Bearing
60
Steering
64
To Adjust Steering Chain
64
To Replace Steering Chain
65
To Replace Large Steering Sprocket
66
To Replace Small Steering Sprocket
68
To Replace Steering Housing Bearings
70
To Replace Steering U--Joint
74
Chassis
77
Introduction
79
Solution Tank
80
TO DRAIN and CLEAN SOLUTION TANK with Est
81
To Remove Solution Tank
83
To Install Solution Tank
87
Recovery Tank
91
To Drain and Clean Recovery Tank
91
To Remove Recovery Tank
94
To Install Recovery Tank
98
Scrub Head
101
Scrub Head Links
101
To Replace Scrub Head Links
102
To Remove Disc Scrub Head
103
To Install Disc Scrub Head
105
To Remove Cylindrical Scrub Head
107
To Install Cylindrical Scrub Head
109
Disc Scrub Head Skirts
111
Scrub Head Floor Skirts
111
To Adjust Disc Scrub Head Skirts
111
To Replace Disc Scrub Head Skirts
112
Cylindrical Brush Head Debris Tray
113
To Remove Debris Tray
113
To Install Debris Tray
115
To Replace Debris Tray Skirt
116
Disc Scrub Brushes
117
To Replace Disc Scrub Brushes
117
Scrub Brushes
117
Cylindrical Scrub Brushes
119
To Replace Cylindrical Scrub Brushes
119
To Check and Adjust
122
Cylindrical Brush Pattern
122
Cylindrical Brush Drive Belt
125
To Replace Brush Drive Belt
125
Manual Solution Valve
129
To Replace Solution Valve
129
Squeegees
132
To Remove Rear Squeegee Assembly
132
To Install Rear Squeegee Assembly
134
To Level Rear Squeegee
135
To Adjust Rear Squeegee Blade Deflection
137
Rear Squeegee Casters
139
To Adjust Rear Squeegee Guide Roller
139
Rear Squeegee Blades
140
To Replace or Rotate Rear Squeegee (Rear) Blade
140
To Replace or Rotate Rear Squeegee (Front) Blade
142
Rear Squeegee Leveling Knob
145
To Replace Rear Squeegee Lift Cable
146
Rear Squeegee Wheel Cams
145
Side Squeegee Blades
149
To Replace Side Squeegee Blades
150
Vacuum Fan
151
To Remove Vacuum Fan Assembly
151
To Install Vacuum Fan Assembly
153
Scrubbing Troubleshooting
155
Scrubbing
157
Introduction
159
Batteries
160
Charging the Batteries
161
To Replace Batteries
164
Instrument Panel
166
To Replace Touch Panel
166
Control Panel
171
To Access Control Panel
171
To Replace Circuit Board
173
Circuit Breakers
176
Resetable Circuit Breakers
176
To Replace Circuit Breaker
177
Fuses
180
To Replace Fuse
180
Directional Control Pedal
182
To Replace Motor Controller
183
To Replace Taillight Bulb
185
Electric Motors
186
To Replace Drive Motor
186
To Replace Disc Scrub Head Brush Motor
188
To Replace Cylindrical Scrub Head Brush Motor
192
Lift Actuators
197
To Replace Scrub Head Lift Actuator
198
To Replace Rear Squeegee Lift Actuator
202
Est PUMP
205
TO REPLACE Est PUMP (Early Machines)
205
TO REPLACE Est PUMP (Later Machines)
209
Solution Solenoid Valve
212
To Replace Solution Solenoid Valve
212
Vacuum Fan
215
To Replace Vacuum Fan
216
Electrical Schematic (000000--008237)
218
Electrical Schematic (008238-- )
220
Wire Harnesses Group (000000--008237)
222
Operating Modes
225
Normal Mode
226
Scrub Button
226
Squeegee Button
227
Est BUTTON
227
Overflow Float
227
Battery Gauge
228
Hour Meter
228
Interlocks
228
Self Test Mode
230
Self Test Error Codes
232
Actuator Group, Squeegee Button Pressed
232
Brush Motor Group, Scrub Button Pressed
232
ACCESSORY OUTPUT GROUP Est BUTTON PRESSED
232
Manual Mode
233
Scrub Button
233
Squeegee Button
233
Est BUTTON
233
Interlocks
234
Scrub Brush Operation
234
Squeegee and Vacuum Fan Operation
234
Est AIR FLUSH OPERATION
235
Est PUMP OPERATION
235
Input Display Mode
236
Troubleshooting
239
Power up Testing
240
Controller Inputs
242
Error Codes
242
Power and Ground Connections Check
242
Propel
242
Throttle Testing
242
Controller Outputs
243
Controller Power Section
243
Motor Controller Led Diagnostics
243
Programmer Diagnostics
244
Propel
249
Touch Panel and Ribbon Testing
250
Vacuum Fan (S)
252
Squeegee
256
Scrub System
260
Self Test Error Breakdown
261
Scrub System
263
Est SYSTEM
264
Est FILTER FLUSH SYSTEM
267
Other manuals for Tennant 7200
Operator's Manual
108 pages
Instruction Bulletin
11 pages
5
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Tennant 7200 Specifications
General
Power Source
Battery
Battery Voltage
36 V
Max Speed
3.5 mph
Sound Level
69 dBA
Machine Type
Rider
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