Terex AL4 - Maintenance Inspection Report

Section 3 • Scheduled Maintenance ProceduresAugust 2016
Part No. 218567 AL4 • AL4000 3 - 3
Maintenance Inspection Report
Checklist B Y N R
B-1 Battery
B-2 Electrical wiring
B-3 Lug nuts
B-4 Engine maintenance -
Perkins models
B-5 Jack
B-6 Winch
B-7 T-bolt
Perform every 3000 miles:
B-8 Brakes (if equipped)
B-9 Suspension
Perform every 400 hours:
B-10 Engine maintenance -
Kubota models
Checklist C Y N R
C-1 Engine maintenance
C-2 Lights
Perform every 6000 miles:
C-3 Wheel bearings
C-4 Brakes (if equipped)
Perform every 800 hours:
C-5 Engine maintenance -
Kubota models
Perform every 2000 hours:
C-6 Generator -
Leroy Somer Models
Comments
Checklist A Y N R
A-1 Manuals and decals
A-2 Pre-operation inspect
A-3 Function tests
Perform every 8 hours:
A-4 Engine maintenance
Perform before towing:
A-5 Coupler
A-6 Brakes (if equipped)
Perform at 10 miles:
A-7 Lug nuts
Perform every week:
A-8 Tires and wheels
A-9 Engine air fi lter
A-10 Generator -
Leroy Somer Models
A-11 Engine maintenance -
Kubota models
Perform after 50 hours:
A-12 Engine maintenance -
Kubota models
Perform every month:
A-13 Cable and Pulleys
Perform every 100 hours:
A-14 Engine maintenance -
Kubota models
Perform every 200 hours:
A-15 Engine maintenance -
Kubota models
A-16 Generator
Marathon Models
A-17 Fuel/Water Separator
A-18 Brakes (if equipped)
Instructions
• Make copies of this report to use for
each inspection.
• Select the appropriate checklist(s) for
the type of inspection to be performed.
Daily or 8 hours
Inspection: A
Quarterly or 250 hours
Inspection: A+B
Semi-annually or
500 hours
Inspection: A+B+C
Annually or
1000 hours
Inspection: A+B+C+D
Two year or
2000 hours
Inspection: A+B+C+D+E
• Place a check in the appropriate box
after each inspection procedure is
completed.
• Use the step-by-step procedures in
this section to learn how to perform
these inspections.
• If any inspection receives an “N”, tag
and remove the machine from service,
repair and re-inspect it. After repair,
place a check in the “R” box.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Discount-Equipment.com