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THERMACUT EX-TRAFIRE 55SD - Troubleshooting - Output and Arc Stability; No Transfer Between Pilot Arc and Workpiece; Unstable or Inadequate Output; Pilot Arc Ignition Difficulties

THERMACUT EX-TRAFIRE 55SD
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EX-TRAFIRE
®
55SD
Operator Manual, Revision T-3 7-45
Fault This may mean Cause Solution
No transfer
between
pilot arc and
workpiece�
Work clamp
connection fault�
Fluctuating
connection
between the clamp
and work piece�
Clean the surface of the
clamp and material�
No connection to
work piece�
Incorrect distance
between the torch
and work piece�
Maintain correct distance
between the torch and work
piece�
Work cable is
broken�
Replace the work cable�
The output
is too low,
unstable or
inadequate�
Connection fault� Input and output
connection leads�
Check all input and output
connection leads�
Fluctuating
connection
between the clamp
and work piece�
Make sure that work lead has
a good connection to a clean
and dry area of work piece�
Incorrect distance
between the torch
and the work piece�
Maintain correct distance
between the torch and the
work piece�
Voltage fault� Incorrect input
voltage�
Use the correct input
voltage, in accordance with
specification�
The pilot arc
is difficult to
ignite and cuts
out�
Consumables
fault�
Check for worn
consumables�
Change the consumable
which may be worn�
Air pressure fault� The air pressure is
too high�
Adjust the air pressure
output�
Output is
restricted and
can not be
controlled�
Connection
failure�
Input or output
connection leads�
Check all input and output
connection cables�
Fluctuating
connection
between the clamp
and work piece�
Ensure that the work lead has
a good connection to a clean
and dry area of work piece�

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