What causes excess current in THERMACUT Welding System?
If there is excess current, specifically inverter overcurrent, have the output diodes, main transformer, and IGBT on the inverter board checked by an authorized professional.
What to do if the output current is too low on my THERMACUT Welding System?
If the output current on your THERMACUT Welding System is too low and cannot be controlled, check the following: * Ensure that all cable connections are correctly installed. * Remove any contamination or oxidation from the workpiece and the work lead clamp. Attach the work lead clamp to the workpiece to allow maximum electrical conduction. * Decrease the distance between the cutting torch and the workpiece. * Verify the correct input voltage according to the identification plate and inspect/replace consumables if needed.
Why won't the arc ignite on my THERMACUT Welding System?
If the arc does not ignite when the torch trigger is pressed or the CNC start signal is on, verify the proper cutting torch is connected. Also, ensure that consumables are installed correctly, and if necessary, reinstall or replace them. Make sure you are using Thermacut® original consumables. Check that the retaining cap is correctly installed, reinstall correctly and tighten, if needed.
Why is there no transfer between pilot arc and workpiece on my THERMACUT Welding System?
If there's no transfer between the pilot arc and the workpiece, it may be due to: * Poor contact between the work lead clamp and the workpiece. Remove any contamination and/or oxidation from both, and ensure the clamp is attached for maximum electrical conduction. * Excessive distance between the cutting torch and the workpiece. Decrease this distance. * A defective work lead. Have it checked and replaced by an authorized professional if necessary.
What to do if the LCD doesn't illuminate on my THERMACUT EX-TRAFIRE 125HD Welding System?
If the LCD does not illuminate when the switch is set to ON, check the following: * Ensure there is adequate input power voltage. * Verify the power cable is securely connected to the socket. * If the above steps do not resolve the issue, the switch may be defective and needs replacement by an authorized professional.
Why is my THERMACUT EX-TRAFIRE 125HD overheating?
If your THERMACUT Welding System is experiencing excess temperature, the following could be the cause: * A defective fan. Make sure the fan is running freely and replace the fan or fan motor if needed. * Exceeding the duty cycle. Switch off the EX-TRAFIRE®125HD and allow it to cool down, and avoid exceeding the duty cycle in the future. * Defective components. Contact service or your retailer for assistance.
What causes data recording failure on THERMACUT EX-TRAFIRE 125HD Welding System?
If data recording failed, check the cable. Replace the CAN and BUS PCB. Replace the control PCB.
What to do if there is a missing phase in my THERMACUT EX-TRAFIRE 125HD Welding System?
Have the issue checked by Thermacut® or a qualified electrician.
What happens if I press the torch trigger too early on my THERMACUT EX-TRAFIRE 125HD Welding System?
If the torch trigger is pressed before starting or during initialization, verify that the trigger is not pressed when the power supply is switched on, and during initialization.
What to do if gas doesn't flow in my THERMACUT EX-TRAFIRE 125HD?
If gas does not flow when the torch trigger is pressed or the CNC start signal is switched on, this may be caused by a defective gas valve or missing power supply. In this case, contact your retailer for assistance.
Product marking and compliance information.
Details of the machine's identification plate.
Explanation of symbols used in the manual.
Categorization and explanation of warning signals.
Specifies the intended purpose and operational limits.
Responsibilities and qualifications for operating personnel.
Identifies warning and notice signs on the product.
Specific safety guidelines related to the product's use.
Guidelines for safe electrical connections and usage.
Safety precautions specific to the plasma cutting process.
Requirements for protective gear during operation.
Procedures to follow in case of an emergency.
Procedures for checking delivered items.
Steps to follow if goods are damaged.
Guidelines for returning the product.
Instructions for setting up and initial operation.
Specifications and technical parameters of the power supply.
Technical specifications for specific cutting torches.
Procedure for connecting the gas hose.
How to connect the work lead cable.
Instructions for connecting the main power cable.
Detailed steps for connecting the input power plug.
How to connect to an external generator.
Procedure for attaching the cutting torch.
Instructions for connecting the CNC interface.
Configuration of DIP switches for the CNC interface.
Connecting an external DC coil.
Connecting an external AC coil.
Connecting an industrially insulated module.
Steps for installing torch consumables.
How to align the machine cutting torch.
Explanation of the device's LCD display elements.
How to adjust operational parameters via the LCD.
Procedures for choosing different cutting modes.
Correct method for attaching the work lead clamp.
Steps to start up the cutting unit.
Detailed steps for performing manual plasma cutting.
Procedures for grid cutting and gouging.
Specific instructions and tips for the cutting operation.
Steps for the piercing operation.
Techniques and parameters for gouging.
Material removal data for specific torch.
How to safely stop the cutting operation.
Schedule for routine maintenance tasks.
Details for inspecting various consumable parts.
List of error codes and troubleshooting steps.
General troubleshooting guide for common faults.
How to dispose of metallic and plastic materials.
Procedures for disposing of consumables and cleaning agents.
Information about product packaging and recyclability.
Specific consumables for 45-65 A hand cutting.
Part numbers for ordering consumables.
Consumables for the hand cutting torch (85-125 A).
Information on the machine cutting torch.
Information on the short machine cutting torch.
Specific consumables for 45-65 A machine cutting.
Consumables for 85-125 A machine cutting.
Consumables for SmoothLine machine cutting.
Part numbers for SmoothLine consumables.
Cutting parameters for 45 A shielded operation.
Cutting parameters for 65 A shielded operation.
Cutting parameters for 85 A shielded operation.
Detailed cutting parameters for 85 A operation.
Cutting parameters for 105 A shielded operation.
Detailed cutting parameters for 105 A operation.
Cutting parameters for 125 A shielded operation.
Detailed cutting parameters for 125 A operation.
Parameters for 30-45 A SmoothLine cutting.
Detailed parameters for 30-45 A SmoothLine cutting.
European contact details.
Asian contact details.
Kazakhstan contact details.
General| Brand | THERMACUT |
|---|---|
| Model | EX-TRAFIRE 125HD |
| Category | Welding System |
| Language | English |
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