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THERMACUT
Welding System
EX-TRAFIRE 45HD
THERMACUT EX-TRAFIRE 45HD User Manual
72 pages
Manual
Specs
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Plasma Cutting System
Opera
ting Instructions –
EX
-5-902-007/N-23446 – CSA
Revision 4,
31
st
January
,
2024
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Identification
5
Labeling
5
Identification Plate
5
Signs and Symbols Used
6
Classification of the Warnings
6
2 Safety
7
Designated Use
7
Obligations of the Operator
7
Warning and Notice Signs
8
Product-Specific Safety Instructions
8
Safety Instructions for the Electrical Power Supply
8
Safety Instructions for Plasma Cutting
9
Personal Protective Equipment
9
Emergency Information
9
3 Scope of Delivery
10
4 Product Description
11
Assembly and Use
11
Technical Data
12
Technical Data for Cutting Torches FHT-EX
14
105TTH and FHT-EX 105TTM
14
Torch Dimensions FHT-EX 105TTH
16
Torch Dimensions FHT-EX 105TTM
16
Torch Dimensions FHT-EX 105TTSM
16
5 Transport and Positioning
17
6 Setting up the Power Supply
18
Connecting to the Gas Supply
18
Connecting the Work Lead
18
Connecting the Power Supply Cable
18
Connecting the Single-Phase Machine
18
Connecting the Three-Phase Machine
19
Connecting the Input Power Plug
19
Connection to a Generator (Optional)
20
Connecting the Cutting Torch
21
Installing the Cutting Torch's Gear Rack
22
Installing Consumables for the Hand and Machine Cutting Torches
23
Aligning FHT-EX ® 105TTM Machine Cutting Torch
25
7 Operation of the Power Supply
25
LCD Description
26
Setting the Parameters
27
Selecting the Cutting Mode
27
Connecting the Work Lead
28
Powering on the Machine
28
Manual Cutting Process
29
Manual Grid Cutting and Gouging Process
29
Cutting - Edge Start
30
Piercing
31
Gouging
31
Stopping the Cutting Process
33
8 Decommissioning
33
9 Maintenance and Cleaning
34
Maintenance and Cleaning Intervals
35
10 Faults and Troubleshooting
37
11 Disassembly
42
12 Disposal
43
Disposal of Materials
43
Disposal of Consumables
43
Packaging
43
13 Warranty
44
14 Block Diagram
44
15 Accessories
45
16 FHT-EX 105TTH Hand Cutting Torch Unit
46
17 FHT-EX ® 105TTH Consumables for Hand Cutting Torch
47
Cutting Torch 45-85 a
47
Fht-Ex
47
Cutting Torch 100-105 a
48
FHT-EX ® 105TTH Consumables for Smoothline Hand
48
Cutting Torch
48
18 FHT-EX ® 105TTM Machine Cutting Torch Unit
49
FHT-EX 105TTM Machine Cutting Torch Without Gear Rack
49
FHT-EX 105TTSM Short Machine Cutting Torch
50
19 Fht-Ex
50
Cutting Torch
51
Fht-Ex
51
Cutting Torch 45-85 a
51
Fht-Ex
52
Cutting Torch 100-105 a
52
FHT-EX ® 105TTM Consumables for Smoothline
53
Machine Cutting Torch
53
FHT-EX 105TTM Consumables for Marking Machine Cutting Torch
54
20 Cut Charts for Mechanized Cutting
55
Cutting, Shielded, with Compressed Air
56
Cutting, Shielded, with Compressed Air
57
Cutting, Shielded, with Compressed Air
58
Cutting, Shielded, with Compressed Air
59
Cutting, Shielded, with Compressed Air
60
Cutting, Shielded, with Compressed Air
61
100-105 a Cutting, Shielded, with Compressed Air
62
100-105 a Cutting, Shielded, with Compressed Air
63
A Cutting, Smoothline, Shielded, with Compressed Air
64
A Cutting, Smoothline, Shielded, with Compressed Air
65
Marking, Shielded, with Compressed Air or Argon
66
21 Appendix
67
Connecting the Optional CNC Interface
67
Setting the Voltage Divider DIP Switches
68
Enabling the External DC Coil with an External Power Supply
68
Enabling the External AC Coil with an External Power Supply
69
Enabling the Industrially Insulated Module with an External Power Supply
69
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THERMACUT EX-TRAFIRE 45HD Specifications
General
Brand
THERMACUT
Model
EX-TRAFIRE 45HD
Category
Welding System
Language
English
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