Thermal Dynamics PAK Master 150XL - Service Manual

Thermal Dynamics PAK Master 150XL

98 pages

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Service Manual

November 18, 2005 Manual No. 0-2825

T

M

T

M

A-02861

Automated Plasma

Cutting Power Supply

PAK Master

®

150XL™

Table of Contents

Table of Contents4
General Information7
- Notes, Cautions and Warnings7
- Important Safety Precautions7
- Publications8
- Note, Attention Et Avertissement9
- Precautions de Securite Importantes9
- Documents de Reference11
- Declaration of Conformity13
- Statement of Warranty14
Introduction15
- Scope of Manual15
- General Service Philosophy15
- Service Responsibilities15
Description17
- Scope of Manual17
- Power Supply General Description17
- Specifications/Design Features18
- Power Supply Options and Accessories19
- Theory of Operation20
Service21
- Introduction21
- Periodic Inspection & Procedures21
- System Theory23
- Common Operating Problems25
- Troubleshooting Guide - General Information26
- Circuit Fault Isolation27
- Main Input and Internal Power Problems28
- Pilot Arc Problems30
- Main Cutting Arc Problems32
- Test Procedures33
Replacement Procedures41
- Introduction41
- Anti-Static Handling Procedures41
- Parts Replacement - General Information41
- Major External Parts Replacement42
- Access Panel Parts Replacement43
- Left Side Center Chassis Parts Replacement44
- Right Side Center Chassis Parts Replacement48
- Base Parts Replacement54
- Rear Panel Parts Replacement56
- Parts Lists59
Appendix 1: Input Wiring Requirements71
Appendix 2: Sequence of Operation (Block Diagram72
Appendix 3: Pot/Led Pc Board Layout73
Appendix 4: Logic Pc Board Layout74
Appendix 5: Gate Drive Pc Board Layout76
Appendix 6: Pilot/Output Pc Board Layout and Wiring Connection Diagram78
Appendix 7: CD Pc Board Layout80
Appendix 8: Input Pc Board Layout81
Appendix 9: Fet Pc Board Layout82
Appendix 10: Capacitor Pc Board Layout84
Appendix 11: Current Sensor Pc Board Layout85
Appendix 12: 36Vac Circuit Diagram86
Appendix 13: Recommended Routine Maintenance Schedule for Liquid Cooled Plasma Cutting Systems87
Appendix 14: Typical Mechanized System Grounding Diagram88
Appendix 15: Power Supply Cnc Interface Diagram Without Standoff Control89
Appendix 16: Typical Mechanized System Cable Interconnection Diagram90
Appendix 17: Quick Reference to Interconnecting Cables and Hoses91

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