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Timberwolf TW190TDHB User Manual

Timberwolf TW190TDHB
51 pages
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PH
CONTENTS
TIMBERWOLF
TW 190TDHB
Section Page No.
INTRODUCTION 1
PURPOSE OF MACHINE 2
MACHINE DIMENSIONS & SPECIFICATIONS 2
PARTS LOCATION DIAGRAMS 3
SAFE WORKING 6
Operator’s Personal Protective Equipment Required 6
Basic Woodchipping Safety 6
General SafetyMatters - Do’s and Dont’s 7
Noise Test 8
OPERATING INSTRUCTIONS 9
Safe Transportation 9
Hitching onto the Tow Ball 9
Unhitching the Chipper 9
Stabilising the Chipper 9
Delivery 10
Operator’s Personal Protective Equipment Required 10
Manual Controls 10
Auto Controls 11
Emergency Stopping 11
Engine Controls 11
Hydraulic Oil Lever Indicator 11
Fuel Level Indicator 11
Daily Checks Before Starting 11
Discharge Controls 11
Before Using the Chipper 12
Starting the Engine 12
Controlling the Engine Speed 12
Stopping the Engine 12
Starting to Chip 13
Blade Wear 13
Chipping 13
Blockages 14
SERVICE INSTRUCTIONS 15
Service Schedule 16
Safe Maintenance 17
Safe Lifting of the Chipper 17
Spares 17
Battery Removal and Maintenance 17
Check Fittings 17
Copper Safety Information 18
Battery Safety Information 18
Change Blades 20
Tension Drive Belts 21
Change Hydraulic Oil and Filter 21
Grease the Roller Spline and Bearing 22
Grease the Roller Box Slides 22
Grease Jack Stand 22
Grease the Discharge Flange 22
Greasing Rotor Bearings 23
Engine Servicing 23
Check Hoses 23
WARRANTY STATEMENT 24
EC DECLARATION OF CONFORMITY CERTIFICATE 25
IDENTIFICATION PLATES 26
DECALS 27
ELECTRICAL DETAIL 28
HYDRAULIC LAYOUT 30
CIRCUIT DIAGRAM 31
PARTS LISTS 32
30th April 2014
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Timberwolf TW190TDHB Specifications

General IconGeneral
BrandTimberwolf
ModelTW190TDHB
CategoryChipper
LanguageEnglish

Summary

Introduction to the Timberwolf Chipper

Important Health and Safety Information

Crucial information for safe operation and potential risks associated with using the chipper.

Machine Dimensions and Specifications

Fixed Towhead Specifications

Technical details and specifications for the chipper's fixed towhead configuration.

Adjustable Towhead Specifications

Technical details and specifications for the chipper's adjustable towhead configuration.

Adjusting the Towhead Height

Procedure for setting the towhead height to match towing vehicles for proper alignment.

Parts Location Diagrams

Parts Locator - Main Components

Visual identification of major machine components and their locations.

Parts Locator - Engine and Auxiliaries

Visual identification of engine and auxiliary components and their locations.

Safe Working Practices

Operator's Personal Protective Equipment

Essential safety gear required for operating the chipper to prevent injury.

Basic Woodchipping Safety Rules

Fundamental safety rules for woodchipping operations to ensure operator and bystander safety.

General Safety Matters: Do's and Don'ts

Key safety do's and don'ts for general machine operation and maintenance.

Noise Test Results and Hearing Protection

Data on measured noise levels and requirements for hearing protection.

Operating Instructions

Safe Transportation Guidelines

Guidelines for safely transporting the woodchipper to and from a work site.

Hitching and Unhitching Procedures

Steps for securely connecting and disconnecting the chipper to a towing vehicle.

Stabilising the Chipper

Method for securing the chipper when stationary to prevent movement.

Delivery and Manual Controls

Information on machine delivery and explanation of manual control operations.

Auto Controls and Emergency Stopping

Details on automatic feed control system and emergency shutdown procedures.

Engine and Indicator Controls

Explanation of engine controls and indicators for oil and fuel levels.

Daily Checks and Discharge Controls

Pre-operation checks checklist and how to manage the chip discharge.

Pre-Operation Tests and Engine Procedures

Tests before use, and steps for starting, controlling, and stopping the engine.

Blade Wear and Chipping Guidelines

Information on blade condition and material feeding for effective chipping.

Handling Blockages

Steps to safely clear material blockages in the chipper to prevent damage.

Service Instructions

Basic Maintenance Guidelines

General advice and scope of chipper maintenance covered in this manual.

Service Schedule

Recommended maintenance intervals and tasks based on usage hours and time.

Safe Maintenance Practices

Safety precautions for performing maintenance, including lifting and checking fittings.

Battery and Chemical Safety

Safety information for handling batteries and chemicals like Copper Ease.

Battery Safety Information Continued

Further safety regulations and procedures for lead-acid batteries, including charging and jump-starting.

Changing Chipper Blades

Step-by-step guide for safely replacing the chipper blades.

Belt Tensioning and Fluid Maintenance

Procedures for adjusting drive belts and changing hydraulic oil and filter.

Lubrication Procedures

Instructions for greasing various components like roller spline, slides, and jack stand.

Engine Servicing and Hose Checks

Guidance on engine maintenance, rotor bearing greasing, and hydraulic hose inspection.

Warranty Statement

12 Month Chipper Warranty Details

Terms and conditions of the manufacturer's 12-month warranty, including coverage and responsibilities.

Certificate of Conformity

EC Declaration of Conformity

Official statement confirming the machine complies with relevant EU directives.

Decals and Labels

Safety and Operational Decals

Identification of various warning and instructional labels on the machine.

Safety and Operational Decals (Continued)

Identification of additional warning and instructional labels on the machine.

Safety and Operational Decals (Further)

Identification of further warning and instructional labels on the machine.

Electrical Components and Diagrams

Electrical Parts Locator

Visual guide to the location of electrical system components.

Circuit Diagram

Schematic illustrating the machine's electrical wiring layout and connections.

Hydraulic Components and Diagrams

Hydraulic Layout Diagram

Diagram showing the arrangement of hydraulic system parts and fluid flow.

Parts Lists

Chassis Parts

List of parts for the chipper's chassis, including towhead and mudguards.

Control System Parts

List of components for the control box and control panel assemblies.

Discharge and Drive Train Parts

List of parts for the discharge mechanism and the machine's drive system.

Engine and Fuel System Parts

List of parts for the engine, engine bay, and fuel tank components.

Funnel, Hydraulics, and Roller Box Parts

List of parts for the funnel, hydraulic system, and roller box assemblies.

Rotor and Housing Parts

List of parts for the chipper's rotor and rotor housing.

V-Belt Tensioning Data

Table providing data for setting correct belt tension based on belt type and model.

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