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Tormax Automatic TORMAX 2201 - User Manual

Tormax Automatic TORMAX 2201
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T-1165 e 15.3.21
Translation of the original
instructions for use
Instructions for Use
For Automatic Sliding Doors with Drive:
TORMAX 2201 Sliding Door Drive
Safety instructions in chapter 2 must be observed!
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Summary

General Information

Target Groups

Identifies intended users like operators and instructed personnel for the automatic door.

Area of Application

Specifies where the automatic sliding door drive is designed to be used, e.g., pedestrian areas.

Explanation of the Symbols

Clarifies warning symbols and text formatting to ensure safe and correct system operation.

Technical Data

Lists key specifications including drive type, control unit, power requirements, and environmental ratings.

Safety

Responsibilities

Defines the duties of operators, skilled persons, and manufacturers for safe system management.

Intended Use

Outlines the specific application and limitations, focusing on dry premises and pedestrian thoroughfares.

Pre-conditions for the Operation of the System

Lists essential checks and conditions that must be met before operating the automatic sliding door.

Hazards and Risks

Details potential dangers such as crushing, entanglement, and collision in the door's movement area.

Checks

Highlights the importance of regular checks as instructed by the manufacturer for continued system safety.

Decommissioning the System in the Event of a Fault

Provides steps for safely taking the door system out of service during a fault condition.

Disposal

Guides on proper dismantling and disposal of the system components according to regulations.

Product Description

System Overview

Offers a visual representation and list of components that make up the automatic sliding door system.

System Function

Explains automatic operation, sensor interaction, traffic control, and system monitoring features.

Operating Modes

Describes various modes like OFF, AUTO, AUTORED, EXIT, OPEN, and Manual Operation for controlling the door.

Operation

Commissioning

Details the initial setup steps and checks required before the automatic sliding door is put into operation.

Operation with the TORMAX User Interface

Explains how to use the user interface for mode selection, fault indication, and manual operation.

Operation with an Operating Mode Switch

Describes how to set the operating mode using a dedicated physical switch.

Operation on Power Failure

Covers manual lock/unlock procedures and battery operation during power outages.

Procedure in the Event of a Fault

Fault indication

Explains how faults are displayed using LEDs and what the indicators signify.

Restarting the Door System After a Fault (Software Reset)

Provides methods to reset the system and clear faults, including user interface actions and power cycling.

Maintenance

Cleaning

Outlines safe procedures for cleaning the door system components using appropriate methods.

Functional Checks

Details regular checks by the operator to ensure safety devices and functions are operational.

Maintenance and Testing

States that maintenance and testing must be performed by trained, skilled personnel.

Appendix

Fault Table

A comprehensive reference listing fault codes, behavior, causes, and troubleshooting steps.

Check-list for Functional Checks

A step-by-step guide for operators to verify the correct functioning of sensors and door components.

EC Declaration of Conformity

Overview

This document provides instructions for the TORMAX 2201 Sliding Door Drive, an electro-mechanical sliding door drive with a DC motor, designed for automatic sliding doors in pedestrian thoroughfares. It is a translation of the original instructions for use, dated 15.3.21, document number T-1165 e.

Function Description

The TORMAX 2201 system operates as an automatic sliding door, primarily intended for use in dry premises. Its core function is to provide automated access, opening and closing the door leaves based on sensor activation. The system is equipped with an MCU8 control unit that includes a monitoring system, power limitation, and permanent diagnosis capabilities, ensuring reliable and safe operation. A guide system with a noise-absorbent guide rail contributes to smooth and quiet movement of the door leaves.

The door's operation is primarily sensor-driven. In "AUTOMATIC" mode, sensors on both sides detect approaching persons, triggering the door to open to its full width. A set hold-open time ensures the door remains open as long as a person is within the operating range. The system is designed to prevent severe impacts; a reduced closing speed, adjusted to the door's weight, and a force limit of less than 150 N are implemented. Obstructions are detected by the control system, causing the door to automatically reverse.

For enhanced control, the system offers various operating modes. "EXIT" mode allows movement through the door in only one direction, typically used before closing times, where the door opens only when activated by the internal sensor. "AUTORED" mode provides a reduced opening width, useful for protecting against environmental influences like wind or cold, while still maintaining at least escape route width. The "OFF" mode keeps the door closed, disregarding sensors, and can be secured by a motor, holding magnet, or electro-mechanical lock. Access in this mode is typically restricted to a key switch. The "OPEN" mode keeps the door fully open, with the opening width determined by the prior selection of "AUTO" or "AUTORED." A "Manual Operation" mode allows the door leaves to be moved freely, useful for cleaning or temporary shutdown.

The system incorporates automatic monitoring, continuously performing internal tests and active tests on safety sensors. In case of a safety-related component failure, the system automatically switches to a safe condition, and a fault number is displayed on the user interface. An optional electro-mechanical lock allows the door to be secured in the closed position, with its locking process also monitored for faults.

In the event of a power failure, the system can offer several functions depending on its equipment. This may include immediate emergency opening or closing via a mechanical energy store, continued operation for a specific time using a battery unit before locking in "OFF" mode, or unlocking and opening from outside using a key switch and battery unit.

Usage Features

The TORMAX 2201 offers flexible operation through either a TORMAX user interface or a simpler operating mode switch.

With the TORMAX User Interface, users can select from six operating modes and view status displays. The interface features an LED indicator for each mode (OFF, AUTO, AUTORED, EXIT, OPEN) and a selector key. To change modes, the lock for the user interface must first be released, then the selector key is pressed briefly until the desired operating mode symbol illuminates. For manual operation, the selector key is pressed and held for 5 seconds, indicated by all five LEDs flashing. Pressing it briefly again exits manual mode. Fault indications are displayed by flashing LEDs, with specific fault numbers corresponding to issues detailed in the fault table.

For simpler control, an Operating Mode Switch allows direct selection of OFF, AUTO, or OPEN modes.

Commissioning involves several checks before switching on the mains power supply: unlocking any mechanical door locks, ensuring the movement area of the door leaves is clear of obstructions, and verifying that the floor guide is clean. After switching on the power and selecting a mode like AUTO, the door performs a slow initial movement to check its travel distance and define end positions, after which it is ready for operation.

In cases of power failure, manual locking and unlocking are possible. For manual locking, the manual operation knob is pressed inwards, and the door is pushed closed until it latches. For manual unlocking, the knob is pulled outwards, and the door is pushed open. If equipped with a battery unit and key switch, turning the key switch to "on" for at least 5 seconds activates the battery, unlocking and slowly opening the door before it closes and locks again, with the battery automatically switching off after 90 seconds.

Maintenance Features

Maintaining the TORMAX 2201 system is crucial for its safe and reliable operation and to preserve its value. The manufacturer recommends concluding a service contract. Only genuine TORMAX spare parts should be used to ensure compliance and avoid liability issues.

Cleaning is a regular maintenance task. Casing parts, the user interface, and door leaves should be cleaned with a damp cloth and commercial cleaner. The floor guide must be kept free of dirt and obstructions. It is important to perform cleaning only in "OFF," "OPEN," or "Manual Operation" modes to prevent injury, as closing doors can pose a crushing hazard.

Functional Checks are to be performed by the operator at least every 3 months to detect faults or hazardous changes early. A check-list is provided for this purpose. During these checks, it is advised not to use any part of the body but rather a suitable object (e.g., styrofoam or cardboard) to test safety devices, as there is a potential risk of injury from impact or crushing. Any detected defects should be immediately rectified by a TORMAX dealer.

Maintenance and Testing by a trained skilled person, following the manufacturer's instructions, should occur at least once per year, with the interval depending on the frequency of use. The scope of this work is detailed in an inspection list provided by the manufacturer. All test findings are to be recorded in a system test book, which the operator must keep in a safe place.

In the event of a fault, the system may exhibit unusual behavior or indicate issues via flashing LEDs. Faults can sometimes be reset by the operator. For the TORMAX user interface, pressing and holding selector button 5 for 5 seconds performs a software reset. If fault number 5 is indicated, pressing the selector key briefly and then changing the operating mode, or quickly turning the key switch on and off, can reset the software. If the system lacks a battery unit, disconnecting it from the power supply for about 10 seconds can also reset a fault. If a fault persists or re-occurs, a skilled person from a TORMAX dealer must be contacted, providing the fault number for efficient rectification.

Disposal of the system at the end of its working life must comply with national regulations, and contacting a skilled disposal company is recommended. Specific warnings are given for dismantling, including risks from aggressive acids in battery modules, airborne parts from rubber cord suspensions, and broken glass from door leaves, emphasizing careful handling.

Tormax Automatic TORMAX 2201 Specifications

General IconGeneral
Max. door weight120 kg
Protection classIP20
Operating temperature-15°C to +50°C
Hold-open time0-60 seconds
Power supply230 V AC, 50/60 Hz
Safety FeaturesObstacle detection

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