Toro TITAN ZX 4800 - Electrical System Maintenance; Battery Service; Servicing Fuses

ElectricalSystem
Maintenance
ServicingtheBattery
ServiceInterval:Monthly
DANGER
Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassestoshield
youreyesandrubberglovestoprotectyourhands.
RemovingtheBattery
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalmachinecomponentscausingsparks.Sparks
cancausethebatterygassestoexplode,resulting
inpersonalinjury.
•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthemachine.
•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
WARNING
Incorrectbatterycableroutingcoulddamagethe
machineandcablescausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.
•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.
•Alwaysreconnectthepositive(red)batterycable
beforereconnectingthenegative(black)cable.
1.Disengagetheblade-controlswitch(PTO),movethe
motion-controlleverstotheNEUTRAL-LOCKposition,
andsettheparkingbrake.
2.Shutofftheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Removethewingnutsecuringthebatteryclamp
(Figure52).
BA
DC
g027672
Figure52
4.Removetheclamp(Figure52).
5.Firstdisconnectthenegativebatterycable(black)from
thenegative(-)(black)batteryterminal(Figure52).
6.Slidetheredterminalbootoffthepositive(red)battery
terminalandremovethepositive(+)(red)batterycable
(Figure52).
7.Removethebattery.
InstallingtheBattery
1.Positionthebatteryinthetraywiththeterminalposts
oppositefromthefueltank(Figure52).
2.Installthepositive(red)batterycabletopositive(+)
batteryterminal.
3.Installthenegativebatterycabletothenegative(-)
batteryterminal.
4.Securethecableswith2bolts,2washers,and2locknuts
(Figure52).
5.Slidetheredterminalbootontothepositive(red)
batterypost.
6.Installtheclampandsecureitwiththewingnut(Figure
52).
ChargingtheBattery
WARNING
Chargingthebatteryproducesgassesthatcan
explode.
Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.
Important:Alwayskeepthebatteryfullycharged.This
isespeciallyimportanttopreventbatterydamagewhen
thetemperatureisbelow32°F(0°C).
39