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Trane S9V2B040U3VSAE User Manual

Trane S9V2B040U3VSAE
120 pages
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Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.
December 2022
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Upflow/Horizontal and Dedicated Downflow
Gas-Fired, Direct/Non-Direct Vent, 2-Stage
Condensing Variable Speed Furnaces with Variable Speed
Draft Inducer
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S9V2B040U3VSAE
S9V2B060U3VSAC/D
S9V2B080U4VSAC/D
S9V2C100U4VSAC/D
S9V2D120U5VSAC/D
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S9V2B080D4VSAC/D
S9V2C100D4VSAC/D
NNoottee:: Graphics in this document are for representation
only. Actual model may differ in appearance.
CAUTION
!
Failure to follow this Caution could result in property damage or personal injury. 4GXC* and
4MXC* coils installed on upflow furnaces in vertical, horizontal left, or horizontal right
orientations without a factory installed metal drain pan shield must use a MAY*FERCOLKITAA
kit. Coils installed on upflow furnaces must have drain pans that are suitable for 400° F
(205°C) or have a metal drain pan shield. Downflow furnaces do not require a metal drain pan
shield or the use of the MAY*FERCOLKITAA kit.
COIL REQUIREMENT!
S9V2-VS-SVX001-1B-EN
Installation, Operation, and Maintenance
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Trane S9V2B040U3VSAE Specifications

General IconGeneral
BrandTrane
ModelS9V2B040U3VSAE
CategoryFurnace
LanguageEnglish

Summary

Safety Section Furnaces

Fire and Explosion Hazards

Covers warnings related to fire and explosion risks from gas leaks and improper handling of flammable materials.

Electrical and Shock Hazards

Addresses risks of electrical shock, fire, and explosion due to improper servicing or wiring.

Carbon Monoxide Poisoning

Highlights hazards of carbon monoxide poisoning from improper venting or damaged components.

Installation and Operational Safety

Covers warnings for installation, high voltage, moving parts, and overheating hazards.

Specific Cautionary Warnings

Details cautions for freeze protection, ignition function, water damage, voltage, corrosion, and sharp edges.

Accessories

Document Pack Contents S9V2-VS

Lists the contents of the document pack included with the S9V2-VS furnace.

Part List

Provides a list of all components included in the furnace.

Product Specification

Furnace Installation Guidelines

Safety Practices and Precautions

Outlines essential safety practices and precautions for furnace installation, servicing, and operation.

General Guidelines

Provides general recommendations for furnace installation, including code compliance and handling.

Locations and Clearances

Specifies requirements for furnace location and clearances to combustible materials.

Outline Drawings

S9V2–VS Wiring Diagram

Heating and Cooling Airflow Tables

Furnace General Installation

S-Series Furnace Panel Removal

Instructions for removing the furnace access panel using specific tools.

Horizontal Installation in an Attic or Crawlspace

Guidelines for installing the furnace horizontally in attics or crawl spaces.

Horizontal Installation Hanging Using Straps

Procedure for installing the furnace in a hanging position using straps.

Gas Piping

Details on connecting the gas supply, including pipe types and shut-off valves.

Combustion and Input Check

Procedure for checking combustion and input rates using gas flow tables.

Gas Valve Adjustment

Instructions for adjusting the manifold pressure for natural gas and propane.

High Altitude Derate

Guidance on adjusting furnace input rating for installations above sea level.

General Venting

Requirements for furnace venting, emphasizing positive-pressure systems and material compatibility.

Special Case Venting

Instructions for specific venting scenarios, including condensate prevention in air intake.

Vent Terminations

Guidelines for direct and non-direct vent termination locations and configurations.

Attaching Vent Piping

Details on materials and methods for attaching vent piping, including joint sealing.

BONDING OF PVC

Procedure for cementing PVC pipe joints for venting systems.

APPROVED VENT PIPE MATERIALS

Lists approved materials and standards for vent pipe fittings.

Maximum Vent Length Table

Provides maximum allowable equivalent vent lengths based on model, pipe size, and altitude.

Horizontal Venting

Specific instructions for horizontal venting applications, including pipe slope and insulation.

Horizontal Venting Through Wall with Concentric Vent Kit

Guidance on venting through walls using concentric vent kits.

Horizontal Vent Clearances

Specifies required clearances for horizontal vent terminals from building features.

Non-Direct Vent Termination Clearances

Details clearances for non-direct vent terminations in Canadian and US installations.

Direct Vent Termination Clearances

Details clearances for direct vent terminations in Canadian and US installations.

Venting Through The Roof

Instructions and diagrams for venting the furnace through the roof.

Venting Through an UNUSED Chimney

Guidelines for routing vent piping through unused masonry chimneys.

Downward Venting

Instructions for downward venting configurations and condensate trap requirements.

Air for Combustion and Ventilation

Requirements for adequate airflow for combustion and ventilation in confined and unconfined spaces.

Duct Connections

General guidelines and considerations for connecting air ducts to the furnace.

Supply Duct Connections

Details on connecting supply ducts to the furnace, including coil requirements.

Coil Requirement

Specific requirements for drain pan shields and suitability for coils installed on furnaces.

Return Ducting General Guidelines

General rules for return duct connections, including disallowed configurations and sealing.

Return Air Filters

Information on typical upflow return air filter installations and preparation.

Electrical Connections

Instructions for making electrical connections to the furnace, emphasizing polarity.

Field Wiring

Wiring diagrams for connecting thermostats to the furnace for various heating/cooling modes.

COMMUNICATING CONTROLS WITH NON-COMMUNICATING S9V2 FURNACE AND COMMUNICATING VS COOLING/HP

Wiring details for communicating controls with non-communicating furnaces and VS cooling/HP.

Condensate Drain Instructions

Vertical Applications

Instructions for installing condensate drains in vertical furnace applications.

Downflow furnace with Left Side Condensate

Steps for connecting the condensate drain for downflow furnaces with left side condensate.

Downflow furnace with Right Side Condensate

Steps for installing the condensate drain for downflow furnaces with right side condensate.

Horizontal Applications

Recommendations for auxiliary drain pans and condensate drainage in horizontal installations.

General Start-up and Adjustment

Preliminary Inspections

Ensures all connections, filters, and venting are correct before initial startup.

Lighting Instructions

Guides for checking unit operation through a complete cycle.

Control and Safety Switch Adjustment

Procedures for checking and adjusting limit switches for safe operation.

Furnace Combustion Air Exhaust Options

Upflow Orientation or Installation

Venting options for upflow furnaces with combustion air exhausted through the top or side.

Horizontal Left Orientation or Installation

Venting options for horizontal left furnaces with combustion air exhausted through the top or side.

Horizontal Right Orientation or Installation

Venting options for horizontal right furnaces with combustion air exhausted through the top or left.

Downflow Orientation or Installation

Venting options for downflow furnaces with combustion air exhausted through the top or left.

Upflow Furnace in Upflow Position - Top Vented Combustion Air

Instructions for top venting combustion air on upflow furnaces in upflow position.

Upflow Furnace in Upflow Position - Left Side Vented Combustion Air

Instructions for modifying upflow furnaces for left side combustion air venting.

Upflow Furnace in Horizontal Left Position - Top Vented Combustion Air

Instructions for top venting combustion air on upflow furnaces in horizontal left position.

Upflow Furnace in Horizontal Left Position - Side Vented Combustion Air

Instructions for modifying upflow furnaces for side venting of combustion air in horizontal left position.

Upflow Furnace in Horizontal Right Position - Top Vented Combustion Air

Instructions for top venting combustion air on upflow furnaces in horizontal right position.

Upflow Furnace in Horizontal Right Position - Left Side Vented Combustion Air

Instructions for modifying upflow furnaces for left side venting of combustion air in horizontal right position.

Downflow Furnace - Top Vented Combustion Air

Instructions for top venting combustion air on downflow furnaces.

Downflow Furnace - Left Side Vented Combustion Air

Instructions for modifying downflow furnaces for side venting of combustion air.

Integrated Furnace Control Menu

Belly Band Location

Specifies the distance from the belly band to the motor face for minimum vibration.

Integrated Furnace Control Display Codes

Lists and explains the various display codes used by the IFC.

Fault Code Recovery

Guides for viewing, clearing, and resetting fault codes.

Troubleshooting

Error Codes

A table listing error codes, their explanations, and potential causes.

IFC Component Layout

Diagram showing the layout of components on the Integrated Furnace Control (IFC).

GETTING STARTED

Initial diagnostic steps for troubleshooting IFC issues.

01 Fault Code

Troubleshooting flow for fault code 01, indicating an internal IFC failure.

2.1 Fault Code

Troubleshooting flow for fault code 2.1, related to retry lock out for ignition.

2.2 Fault Code

Troubleshooting flow for fault code 2.2, related to recycle lock out for flame loss.

2.3 Fault Code

Troubleshooting flow for fault code 2.3, indicating gas valve issues.

2.4 Fault Code

Troubleshooting flow for fault code 2.4, related to redundant relay (HLO) issues.

3.2 Fault Code

Troubleshooting flow for fault code 3.2, related to PS1 pressure switch issues.

3.3 Fault Code

Troubleshooting flow for fault code 3.3, indicating PS2 pressure switch closed when it should be open.

3.4 Fault Code

Troubleshooting flow for fault code 3.4, indicating PS2 pressure switch open when it should be closed.

04 Fault Code Flame Rollout

Troubleshooting flow for fault code 04, related to flame rollout issues.

05 Fault Code

Troubleshooting flow for fault code 05, indicating flame sensed when it should not be.

06 Fault Code Reversed Polarity

Troubleshooting flow for fault code 06, indicating reversed high voltage polarity.

06 Fault Code Faulty Ground

Troubleshooting flow for fault code 06, indicating a faulty ground connection.

6.3 Fault Code

Troubleshooting flow for fault code 6.3, related to igniter relay or circuit issues.

7.1 Fault Code

Troubleshooting flow for fault code 7.1, indicating external gas valve circuit errors.

7.2 Fault Code

Troubleshooting flow for fault code 7.2, indicating internal control board errors with HLO relay.

08 Fault Code

Troubleshooting flow for fault code 08, indicating low flame sense current.

09 Fault Code

Troubleshooting flow for fault code 09, related to condensate pressure switch or inducer limit errors.

10 Fault Code

Troubleshooting flow for fault code 10, indicating communication errors between components.

11 Fault Code

Troubleshooting flow for fault code 11, indicating gas valve relay failures or 24VAC at the gas valve.

12 Fault Code

Troubleshooting flow for fault code 12, indicating an open or missing onboard 5 amp fuse.

13 Fault Code

Troubleshooting flow for fault code 13, related to blower motor HP or ID mismatches.

14 Fault Code

Troubleshooting flow for fault code 14, indicating missing or unreadable PM information.

15 Fault Code

Troubleshooting flow for fault code 15, indicating corrupted PM and IFC information.

17 Fault Code

Troubleshooting flow for fault code 17, indicating IFC not receiving a return signal from the blower motor.

18 Fault Code

Troubleshooting flow for fault code 18, indicating IFC does not see a send message.

Serial Motor Troubleshooting

Diagnostic steps for troubleshooting serial motor issues.

Sequence of Operation

1st Stage Gas Heating

Detailed sequence for 1st stage gas heating operation.

2nd Stage Gas Heating

Detailed sequence for 2nd stage gas heating operation.

Single Stage Cooling

Detailed sequence for single stage cooling operation.

Two Stage Cooling

Detailed sequence for two stage cooling operation.

Variable Speed Inducer Learning Routine

Explanation of the inducer learning routine for optimizing speed.

1st Stage Heat

Specifics of the inducer learning routine for 1st stage heat.

2nd Stage Heat

Specifics of the inducer learning routine for 2nd stage heat.

Periodic Servicing Requirements

GENERAL INSPECTION

Annual checks for flue products, vent connectors, duct connections, and furnace support.

FILTERS

Recommendations for filter cleaning or replacement frequency.

BLOWERS

Guidelines for blower motor bearing lubrication and annual cleaning.

IGNITER

Information on the hot surface igniter and handling precautions.

BURNER

Instructions for annual burner cleaning and addressing yellow flames.

HEAT EXCHANGER/ FLUE PIPE

Annual inspection for corrosion/deterioration and cleaning of flue gas passages.

COOLING COIL CONDENSATE DRAIN

Checks for condensate drain blockage to prevent water damage.

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