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Trane Sintesis RTAF 125 SE SN LN User Manual

Trane Sintesis RTAF 125 SE SN LN
176 pages
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RLC-SVX19G-GB
RTAF SE/HE/XE/HSS/HSE
R134a, R513A, R1234ze
Air-cooled
Helical-rotary chillers
300 - 1900 kW
Installation
Operation
Maintenance
Sintesis chillers are part of the Ingersoll Rand EcoWise™ portfolio
of products that are designed to lower their environmental
impact with next-generation, low global warming potential
(GWP) refrigerants and high effi ciency operation.
Original instructions

Table of Contents

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Trane Sintesis RTAF 125 SE SN LN Specifications

General IconGeneral
ModelRTAF 125 SE SN LN
TypeAir-Cooled Chiller
Cooling Capacity125 tons
RefrigerantR-134a
Compressor TypeScrew
Energy Efficiency Ratio (EER)10.5

Summary

Introduction

Warnings and Cautions

Safety information indicating potential hazards, injury risks, or equipment damage.

Safety Recommendations

Key recommendations for maintenance and service visits to prevent damage or injury.

Pre-Installation

Inspection

Verifying the unit upon delivery for correctness and visible damage, reporting to the carrier and sales office.

Installation Requirements

Lifting and Moving Instructions

Specific recommended lifting methods and safety precautions for handling the unit.

General Data

Chilled Water Piping Recommendations

Evaporator Piping

Details on connecting water piping to the evaporator, including flushing, air vents, pressure gauges, and shutoff valves.

Drainage

Notice: Waterbox Damage!

Warnings about potential waterbox damage from improper handling of connections, valves, and plugs.

Pressure Relief Valves

Recommendations for installing water pressure relief valves in evaporator inlet piping to protect against hydrostatic pressure buildup.

Evaporator Flow Switch

Requirements for flow switch installation to detect low water flow and prevent evaporator damage.

Evaporator Waterside

Partial Heat Recovery

Total Heat Recovery

Optional Free-Cooling

Evaporator Waterside

Freeze Protection

Methods for protecting the evaporator from freezing, including water pump, heaters, glycol, and drain options.

General Electrical Recommendations

General Electrical Recommendations

Safety precautions for handling electrical components and wiring, including capacitor discharge and conduit routing.

Installer-Supplied Components

Power Supply Wiring

Requirements for sizing, selecting, and installing power supply wiring and fused-disconnect switches according to codes.

Operating Principles

Refrigerant Circuit

Details on the two refrigerant circuits, compressors, and capacity control methods used in the unit.

Compressor and Lube Oil System

Description of the rotary screw compressor, motor, oil system, condenser coils, fans, and evaporator design.

Controls/Tracer TD7 Operator Interface

Tracer TD7 Operator Interface

Information tailored for operators and technicians on chiller operation data like setpoints, limits, and reports.

Operating Map

Pre-Start Checkout

Installation Checklist

A comprehensive checklist to verify all recommended procedures are accomplished before unit start-up.

Unit Voltage Power Supply

Criteria for supply voltage, measurements, and actions to take if voltage is out of specification.

Unit Voltage Phasing

Importance of establishing proper motor rotation and confirming electrical phase sequence before starting the unit.

System Restart after Extended Shutdown

Procedures for bringing the unit back online after an extended period of inactivity.

Daily Unit Start Up

Step-by-step guide for the daily startup sequence of the Sintesis RTAF chiller, including operator actions.

Extended Shutdown Procedure

Procedures to follow when taking the system out of service for an extended period, including leak testing and draining.

Periodic Maintenance

Refrigerant Emission Control

Procedures and recommendations for conserving refrigerant and minimizing emissions during service.

R134a/R513A/R1234ze Field – Charging Procedure

Step-by-step guide for charging refrigerant and adjusting the system for proper operation.

Field Oil-Charging Procedure

Procedure for field oil charging, especially when significant oil has been removed or for new/reworked compressors.

Condenser Coils MCHE Maintenance

Recommended service routine frequencies

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