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Trane Sintesis RTAF 185 SE SN LN User Manual

Trane Sintesis RTAF 185 SE SN LN
176 pages
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RLC-SVX19G-GB
RTAF SE/HE/XE/HSS/HSE
R134a, R513A, R1234ze
Air-cooled
Helical-rotary chillers
300 - 1900 kW
Installation
Operation
Maintenance
Sintesis chillers are part of the Ingersoll Rand EcoWise™ portfolio
of products that are designed to lower their environmental
impact with next-generation, low global warming potential
(GWP) refrigerants and high effi ciency operation.
Original instructions

Table of Contents

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Trane Sintesis RTAF 185 SE SN LN Specifications

General IconGeneral
ModelRTAF 185 SE SN LN
CategoryChiller
Cooling Capacity185 tons
RefrigerantR-134a
Compressor TypeScrew
Voltage460V/3Ph/60Hz

Summary

Introduction

Warnings and Cautions

Alerts to potentially hazardous situations, injury, or property damage, with clear definitions of WARNING and CAUTION.

Safety Recommendations

Recommendations to avoid death, injury, or equipment/property damage during maintenance and service.

Warranty

Details on warranty terms, void conditions, and startup requirements for validation.

Pre-Installation

Inspection

Verifying the unit is correct, inspecting exterior for damage, and reporting issues to the carrier and sales office.

Inspection Checklist

Checklist to complete upon unit receipt to protect against transit damage, including concealed damage reporting.

Installation Requirements

Installation Responsibilities

Tasks generally required of the contractor during RTAF unit installation.

Lifting and Moving Instructions

Recommended lifting methods, including securing points, slings, and handling precautions.

Chilled Water Piping Recommendations

Evaporator Piping

Guidance on evaporator water connections, flushing piping, air vents, pressure gauges, and shutoff valves.

Drainage

Optional Integrated Pump Package

Optional Free-Cooling

Installer-Supplied Components

Power Supply Wiring

Requirements for sizing, selecting, and installing power supply wiring and fused-disconnect switches.

Operating Principles

Pre-Start Checkout

Installation Checklist

Checklist of procedures to verify before starting the unit installation.

Unit Voltage Power Supply

Criteria for verifying supply voltage, including range, fluctuation, and imbalance.

Unit Voltage Imbalance

Explanation of excessive voltage imbalance and calculation method for determining it.

Unit Voltage Phasing

Importance of proper motor rotation and how to confirm electrical phase sequence.

Unit Start Up Procedures

Daily Unit Start Up

Step-by-step procedure for daily unit startup, including operator actions and sequence of operation.

Extended Shutdown Procedure

Procedure for taking the system out of service for an extended period, including leak testing and draining.

Seasonal Unit Startup Procedure

Procedures for seasonal startup, including valve checks, drain plugs, and auxiliary equipment servicing.

System Restart after Extended Shutdown

Procedures for restarting the unit after an extended shutdown period, including verifying valves and checking water circuits.

Periodic Maintenance

General

Performing maintenance at recommended intervals to increase chiller life and minimize failures.

R134a/R513A/R1234ze Field – Charging Procedure

Procedure for charging refrigerant and oil, including steps for adding and removing refrigerant.

Low side Charge-isolation Procedure

Steps for isolating refrigerant charge on the low side, including closing valves and using pumps/vacuum.

Remaining Oil Charge

Procedures for adding oil to the motor cavity or suction line before compressor installation.

Isolation of the Refrigerant Charge on the Low side of the System

Procedure for isolating refrigerant charge in the evaporator for compressor maintenance.

Refrigerant Filter Replacement – Changing Procedures

Instructions for replacing the refrigerant filter element based on temperature gradient or pressure drop.

Prelubrication

Procedure for injecting a small amount of oil into the compressor before charging the system.

Refrigerant Emission Control

Procedures for conservation and emission reduction, including refrigerant recovery and recycling.

Refrigerant and Oil-charge Management

Importance of proper oil and refrigerant charge for unit operation and performance.

Periodic Maintenance

Field Oil-Charging Procedure

Steps for field oil-charging, including initial charging circumstances and procedures for removing/adding oil.

Condenser Coils MCHE Maintenance

Cleaning Procedures

Instructions for cleaning condenser coils, including agent recommendations and rinsing procedures.

Repair/Replacement of Microchannel Coil

Guidelines for repairing or replacing microchannel coils, including available repair kits.

Integrated Pump Maintenance (Optional with Pump Package)

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