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Trane Sintesis RTAF 155 SE SN LN User Manual

Trane Sintesis RTAF 155 SE SN LN
176 pages
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RLC-SVX19G-GB
RTAF SE/HE/XE/HSS/HSE
R134a, R513A, R1234ze
Air-cooled
Helical-rotary chillers
300 - 1900 kW
Installation
Operation
Maintenance
Sintesis chillers are part of the Ingersoll Rand EcoWise™ portfolio
of products that are designed to lower their environmental
impact with next-generation, low global warming potential
(GWP) refrigerants and high effi ciency operation.
Original instructions

Table of Contents

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Trane Sintesis RTAF 155 SE SN LN Specifications

General IconGeneral
RefrigerantR-134a
Capacity155 tons
TypeAir-Cooled
Compressor TypeScrew
Voltage460V/3Ph/60Hz

Summary

Introduction

Warnings and Cautions

Highlights potentially hazardous situations and safety recommendations for operation and servicing.

Safety Recommendations

Lists recommendations to observe during maintenance and service visits to prevent hazards.

Pre-Installation

General Data

General Data Tables

Comprehensive technical specifications for various RTAF models, efficiencies, noise levels, and refrigerants.

Installation Requirements

Chilled Water Piping Recommendations

Water Treatment

Information on materials in contact with evaporator water and importance of proper water treatment.

Evaporator Piping

Details on evaporator water connections, flushing piping, air vents, and pressure gauges.

Entering Chilled Water Piping

Components and layout for entering chilled water piping, including air vents and pressure gauges.

Leaving Chilled Water Piping

Components for leaving chilled water piping, including air vents, pressure gauges, and balancing valves.

Evaporator Waterside

Evaporator water pressure drop with standard tubes

Charts showing evaporator water pressure drop for standard tubes, sizes 090-245 and 250-550.

Freeze Protection

Options for freeze protection including water pump, heaters, glycol, and draining the water circuit.

Evaporator water pressure drop with Turbulators

Charts showing evaporator water pressure drop with turbulators for sizes 090-245 and 250-550.

1. Water pump and heaters

Describes factory-installed heaters and their operation for freeze protection down to -20°C.

2. Freeze inhibitor

Explains using glycol solution for freeze protection and the importance of proper concentration.

Optional Free-Cooling

Table 24a – General data for free cooling option sizes 090- 205 - R134a

Free cooling option data for RTAF 090-205 units with R134a, covering coil quantities and water flow.

Partial Free Cooling type

Details on partial free cooling options, including coil quantities, water flow, and pressure drops.

Glycol Free Option

Specifications for free cooling options without glycol, including pump and glycol content requirements.

Table 24b – General data for free cooling option sizes xxx - R1234ze

Free cooling option data for RTAF units with R1234ze refrigerant, covering fan and system data.

Table 24b – General data for free cooling option sizes xxx - R1234ze (continued)

Continued free cooling option data for RTAF units with R1234ze refrigerant, including system data.

Table 24c – General data for free cooling option sizes 250- 410 - R134a

Free cooling option data for RTAF 250-410 units with R134a, covering fan and system data.

Table 24c – General data for free cooling option sizes 250- 410 - R134a (continued)

Continued free cooling option data for RTAF 250-410 units with R134a, including system data.

Table 24d – General data for free cooling option sizes xxx - R1234ze

Free cooling option data for RTAF units with R1234ze refrigerant, covering system data.

Table 24d – General data for free cooling option sizes xxx - R1234ze (continued)

Continued free cooling option data for RTAF units with R1234ze refrigerant, including system data.

Chiller integrated free-cooling operation mode

Describes the operation modes of integrated free-cooling based on outdoor and water temperatures.

Free-Cooling Enabling Conditions

Conditions required for enabling free cooling, based on outdoor air and water temperatures and hysteresis.

General Electrical Recommendations

Installer-Supplied Components

Power Supply Wiring

Requirements for sizing, selecting, and installing power supply wiring and fused-disconnect switches.

Operating Principles

Refrigerant Circuit

Description of the unit's refrigerant circuits, including compressors, service valves, and expansion valves.

Refrigerant and Oil

Information on refrigerants used (R134a, R513A, R1234ze) and the importance of proper oil selection and handling.

Compressor and Lube Oil System

Description of the rotary screw compressor, motor, oil separator, and associated systems.

Pre-Start Checkout

Installation Checklist

Checklist to verify all recommended installation procedures are accomplished before unit startup.

Unit Voltage Power Supply

Criteria for supply voltage, including measurement and allowable unbalance and fluctuation.

Unit Voltage Imbalance

Explanation of voltage imbalance impact and calculation method for three-phase systems.

Unit Voltage Phasing

Importance of proper motor rotation and confirmation of electrical phase sequence before unit startup.

Unit Start Up Procedures

Daily Unit Start Up

Step-by-step procedure for daily unit startup, assuming 2 circuits and no diagnostics.

Seasonal Unit Startup Procedure

Procedures for seasonal startup, including closing valves, servicing auxiliary equipment, and checking controls.

System Restart after Extended Shutdown

Procedure for restarting the unit after an extended shutdown period, including verifying services and adjusting flow.

Extended Shutdown Procedure

Procedure for seasonal shutdown, including leak testing, draining, and periodic refrigerant pressure checks.

Periodic Maintenance

Refrigerant Emission Control

Procedures for refrigerant conservation and emission reduction, emphasizing recovery and recycling.

Refrigerant and Oil-charge Management

Importance of proper oil and refrigerant charge for unit operation, performance, and environmental protection.

R134a/R513A/R1234ze Field – Charging Procedure

Procedure for charging refrigerant (R134a, R513A, R134ze) into the unit, including temporary shutdown and restart.

Refrigerant Filter Replacement – Changing Procedures

Steps for replacing the refrigerant filter element, including indications of a dirty filter.

Field Oil-Charging Procedure

Procedure for field oil charging, including circumstances for its use and initial charging steps.

Condenser Coils MCHE Maintenance

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